Fullauto Technologies Head

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phil yates said:
olChris said:
Dkt26 said:
Oh I should have mentioned that it is an 850.
I was thinking of raising compression a little with a thinner head gasket. Just not sure which to use. It is an everyday rider so I don't want anything too extreme. Do you or anyone else have any suggestions?

Use the "KISS" method. Unless you have the experience.. (or the $$$$$)

Yes, KISS is always a safe way to go, especially if dollars are an issue and you are doing the work yourself, or at least what you can do. I have done a lot of research on the matter of performance upgrades and concluded that Jim knows more about the subject than anybody else in the Norton world. And he gives out free information in a most unlike business fashion, which is rare indeed. Most will want dollars for the sort of information Jim offers.

My Fullauto head and complete engine will be shipped to the USA for Jim to do the work. The rest of the bike will be stripped and re built here in Australia, not that it needs much, it has already been restored once, but I am extremely pedantic in this area. I have confidence there are plenty of good Ozzie restorers to do that work. But engine performance upgrades go to Jim, he has probably forgotten more about Commandos than most people know.

Enough said, I don't want to be running an advertisement for Jim, but every single PM I've received, and they are many, has Jim Comstock at the top of the list.

Phil

Have you hatched a specific plan of attack yet with Jim?

Giving Jim an open order to do "The full Monty" or similar would be a tad dangerous and would mean not having to send him your engine as a basis cos he'll just make new billet everything!! Would be pretty awesome though.

Have you decided what cc, cam, carbs, extent of head work, etc? If so, do tell...

Im planning on a full Comstock head job this winter, and I'm currently struggling with the decision of using my current RH10 as a basis or going for it with a new FA head...
 
Dkt26 said:
Yes very cool combo martyn
I have stock compression with the comp gasket and am interested in the 21thou copper gasket. I don't want to have to do anything else like milling pistons etcetera.
Will I be fine to just assemble with the thin 21thou copper gasket from JS?
I would imagine my comp would come up a bit to say 8.5:1 or thereabouts.
Also with fitment , I've never done this before with copper gaskets. Done heaps of cars and trucks but never annealed a gasket before.
If I am going to be right just fitting the 21thou gasket with no other mods required, how do I correctly anneal the copper gasket? My limited understanding is that I just heat it with a handheld gas torch until it changes color then fit. Is this correct? Also do I need to do bolt up while the gasket is hot? Do I use any goo like hylomar?

It is cost prohibitive for me to get a full Jim head job as funny as that sounds to me!!!
Will the 21thou gasket bolt up with no other mods?
How do I anneal the gasket?
Do I use hylomar blue with copper gasket?
These are the questions
I'm not after bragging rights or horse shit stories from the pub
Just thought I would seek the info here
And no, it won't be the fastest commando to have ever lived!!!
 
Dkt26 said:
Dkt26 said:
Yes very cool combo martyn
I have stock compression with the comp gasket and am interested in the 21thou copper gasket. I don't want to have to do anything else like milling pistons etcetera.
Will I be fine to just assemble with the thin 21thou copper gasket from JS?
I would imagine my comp would come up a bit to say 8.5:1 or thereabouts.
Also with fitment , I've never done this before with copper gaskets. Done heaps of cars and trucks but never annealed a gasket before.
If I am going to be right just fitting the 21thou gasket with no other mods required, how do I correctly anneal the copper gasket? My limited understanding is that I just heat it with a handheld gas torch until it changes color then fit. Is this correct? Also do I need to do bolt up while the gasket is hot? Do I use any goo like hylomar?

It is cost prohibitive for me to get a full Jim head job as funny as that sounds to me!!!
Will the 21thou gasket bolt up with no other mods?
How do I anneal the gasket?
Do I use hylomar blue with copper gasket?
These are the questions
I'm not after bragging rights or horse shit stories from the pub
Just thought I would seek the info here
And no, it won't be the fastest commando to have ever lived!!!

Don't panic DK, the thread is titled 'full auto heads' and so far at least, that's what folk are talking about!

I looked into doing what you mention and I'm pretty certain that you can go to a .021" head gasket without having to machine anything. It is easy to check with everything assembled though. If its currently assembled, check now, then calculate what it will be like with .020" taken out of the equation. There is quite a lot of clearance in the stock set up though. IMHO this is because the factory intended a higher tune, then de-tuned at the last minute.

My guess is that this would get you back close to the 8.5:1 CR that it is supposed to be. So it's more blue printing than tuning really!

You anneal a copper gasket by heating it, as evenly as you can, to a cherry red colour using a blowtorch or similar. Some say you should let it cool, some say you should quench it. In my experience, both work. But the advantage to quenching is it helps to clean the gasket. The gasket should be cleaned with wire wool or similar afterwards.

Copper gaskets tend to leak a little oil around the oil drain hole and pushrod holes though it seems. Carefully looping some very thin soft copper wire around the holes, or thread, and keeping it in place with gasket sealer, seems to be the way to deal with this (see JS websirpte). It then gets crushed flat when torqued up. It sounds like a bit of hassle... But not as much hassle as removing the head to cure leaks I guess!

Some say copper gaskets should be greased, or smeared in sealant, etc. I have used a lot on Triumphs and always favoured fitting them as dry and clean as possible, cleaning all surfaces, and the gasket, with thinners or similar prior to assembly. I found copper gaskets to be very effective on all my Triumphs, Weslakes, etc.

On my commando, I have kept with the composite gasket though, mainly due to the oil hole and pushrod hole issue mentioned above and not wanting the hassle!

In summary, you should be fine. It seems that copper gaskets are highly likely to give you mild oil leaks. But they seldom fail catastrophically. Composite however, should be far more oil tight, but if they do fail, they fail catastrophically!
 
My reason for moaning about the Fullauto casting stems from two areas. Firstly, the fins have rough areas between them in several places & the gasket face of the inlet rocker box is very thin at the bottom. As I have said many times before, I think we are all very fortunate to have such a wealth of fantastic NEW components being made for, what is in effect an obsolete bike. What really niggles me is for an extra £30 on the price this head could have been better finished, even perfect.
For gasket sealing I will anneal the copper & use a smear of Wellseal around the oilways. Maybe some copper wire as well. This will be the first time I have used a copper gasket on a Commando so fingers crossed! I have a 932cc Trident motor with a similar type of barrel where the liners protrude by .003" but use a composite gasket on that with no problems.
The cam I am using is a PW 3. With standard keyways it gives 0.145" at the RH inlet pushrod & 0.147" on the LH @ TDC. Seems I got a good one.
Martyn.
 
Fast Eddie said:
Dkt26 said:
Dkt26 said:
Yes very cool combo martyn
I have stock compression with the comp gasket and am interested in the 21thou copper gasket. I don't want to have to do anything else like milling pistons etcetera.
Will I be fine to just assemble with the thin 21thou copper gasket from JS?
I would imagine my comp would come up a bit to say 8.5:1 or thereabouts.
Also with fitment , I've never done this before with copper gaskets. Done heaps of cars and trucks but never annealed a gasket before.
If I am going to be right just fitting the 21thou gasket with no other mods required, how do I correctly anneal the copper gasket? My limited understanding is that I just heat it with a handheld gas torch until it changes color then fit. Is this correct? Also do I need to do bolt up while the gasket is hot? Do I use any goo like hylomar?

It is cost prohibitive for me to get a full Jim head job as funny as that sounds to me!!!
Will the 21thou gasket bolt up with no other mods?
How do I anneal the gasket?
Do I use hylomar blue with copper gasket?
These are the questions
I'm not after bragging rights or horse shit stories from the pub
Just thought I would seek the info here
And no, it won't be the fastest commando to have ever lived!!!

Don't panic DK, the thread is titled 'full auto heads' and so far at least, that's what folk are talking about!

I looked into doing what you mention and I'm pretty certain that you can go to a .021" head gasket without having to machine anything. It is easy to check with everything assembled though. If its currently assembled, check now, then calculate what it will be like with .020" taken out of the equation. There is quite a lot of clearance in the stock set up though. IMHO this is because the factory intended a higher tune, then de-tuned at the last minute.

My guess is that this would get you back close to the 8.5:1 CR that it is supposed to be. So it's more blue printing than tuning really!

You anneal a copper gasket by heating it, as evenly as you can, to a cherry red colour using a blowtorch or similar. Some say you should let it cool, some say you should quench it. In my experience, both work. But the advantage to quenching is it helps to clean the gasket. The gasket should be cleaned with wire wool or similar afterwards.

Copper gaskets tend to leak a little oil around the oil drain hole and pushrod holes though it seems. Carefully looping some very thin soft copper wire around the holes, or thread, and keeping it in place with gasket sealer, seems to be the way to deal with this (see JS websirpte). It then gets crushed flat when torqued up. It sounds like a bit of hassle... But not as much hassle as removing the head to cure leaks I guess!

Some say copper gaskets should be greased, or smeared in sealant, etc. I have used a lot on Triumphs and always favoured fitting them as dry and clean as possible, cleaning all surfaces, and the gasket, with thinners or similar prior to assembly. I found copper gaskets to be very effective on all my Triumphs, Weslakes, etc.

On my commando, I have kept with the composite gasket though, mainly due to the oil hole and pushrod hole issue mentioned above and not wanting the hassle!

In summary, you should be fine. It seems that copper gaskets are highly likely to give you mild oil leaks. But they seldom fail catastrophically. Composite however, should be far more oil tight, but if they do fail, they fail catastrophically!

Cheers Eddie
Just what I was after. Some genuine info.
Much appreciated mate
DKT
 
It is cost prohibitive for me to get a full Jim head job as funny as that sounds to me!!!
Will the 21thou gasket bolt up with no other mods?
How do I anneal the gasket?
Do I use hylomar blue with copper gasket?
These are the questions
I'm not after bragging rights or horse shit stories from the pub
Just thought I would seek the info here
And no, it won't be the fastest commando to have ever lived!!![/quote]

Don't panic DK, the thread is titled 'full auto heads' and so far at least, that's what folk are talking about!

I looked into doing what you mention and I'm pretty certain that you can go to a .021" head gasket without having to machine anything. It is easy to check with everything assembled though. If its currently assembled, check now, then calculate what it will be like with .020" taken out of the equation. There is quite a lot of clearance in the stock set up though. IMHO this is because the factory intended a higher tune, then de-tuned at the last minute.

My guess is that this would get you back close to the 8.5:1 CR that it is supposed to be. So it's more blue printing than tuning really!

You anneal a copper gasket by heating it, as evenly as you can, to a cherry red colour using a blowtorch or similar. Some say you should let it cool, some say you should quench it. In my experience, both work. But the advantage to quenching is it helps to clean the gasket. The gasket should be cleaned with wire wool or similar afterwards.

Copper gaskets tend to leak a little oil around the oil drain hole and pushrod holes though it seems. Carefully looping some very thin soft copper wire around the holes, or thread, and keeping it in place with gasket sealer, seems to be the way to deal with this (see JS websirpte). It then gets crushed flat when torqued up. It sounds like a bit of hassle... But not as much hassle as removing the head to cure leaks I guess!

Some say copper gaskets should be greased, or smeared in sealant, etc. I have used a lot on Triumphs and always favoured fitting them as dry and clean as possible, cleaning all surfaces, and the gasket, with thinners or similar prior to assembly. I found copper gaskets to be very effective on all my Triumphs, Weslakes, etc.

On my commando, I have kept with the composite gasket though, mainly due to the oil hole and pushrod hole issue mentioned above and not wanting the hassle!

In summary, you should be fine. It seems that copper gaskets are highly likely to give you mild oil leaks. But they seldom fail catastrophically. Composite however, should be far more oil tight, but if they do fail, they fail catastrophically![/quote]

Cheers Eddie
Just what I was after. Some genuine info.
Much appreciated mate
DKT[/quote]

Hopefully more will chime in, perhaps with different opinions, you then have to decide which you feel is best for you. Hope it goes smoothly and please do keep us all posted on your outcome.
 
Matchless said:
My reason for moaning about the Fullauto casting stems from two areas. Firstly, the fins have rough areas between them in several places & the gasket face of the inlet rocker box is very thin at the bottom. As I have said many times before, I think we are all very fortunate to have such a wealth of fantastic NEW components being made for, what is in effect an obsolete bike. What really niggles me is for an extra £30 on the price this head could have been better finished, even perfect.
For gasket sealing I will anneal the copper & use a smear of Wellseal around the oilways. Maybe some copper wire as well. This will be the first time I have used a copper gasket on a Commando so fingers crossed! I have a 932cc Trident motor with a similar type of barrel where the liners protrude by .003" but use a composite gasket on that with no problems.
The cam I am using is a PW 3. With standard keyways it gives 0.145" at the RH inlet pushrod & 0.147" on the LH @ TDC. Seems I got a good one.
Martyn.

Martyn, unless I'm missing something obvious (wouldn't be the first time), what you describe ain't gonna work mate! If your liners protrude by .004" a copper gasket will not absorb this fully. It will therefore not seal properly around the pushrod holes and will leak.
If I have missed the blindingly obvious, can someone point out what it is please... politely !?
 
Ken Canaga informed me Maney sleeves are proud ~.003" to cause them to bite into copper gasket then oil drain and pushrod tunnels get sealed like JSM does with organic fiber thread and sealant.
 
Fast Eddie said:
Copper gaskets tend to leak a little oil around the oil drain hole and pushrod holes though it seems. Carefully looping some very thin soft copper wire around the holes, or thread, and keeping it in place with gasket sealer, seems to be the way to deal with this (see JS websirpte). It then gets crushed flat when torqued up. It sounds like a bit of hassle... But not as much hassle as removing the head to cure leaks I guess!

The .005" copper wire glued down with contact cement is the best way to prevent oil leaks around the pushrod tunnels and return oil drain hole with either a regular copper headgasket or the thin .003" copper head gasket ring. The wire smashes flat and embeds itself into the head gasket. If you want a guarantee then put wire on both sides of the copper head gasket. Any extra height will go into the head gasket and everything will even out. The wire does not even put marks in the alum head. It doesn't matter if the Maney liners are .003" proud as long as you use the wire. I have Maney cylinders and this setup works without problems. Without the wire you will almost certainly have leaks. All the various kinds of string have failed and there is no sealer in existence that will do the job of sealing around the pushrod tunnels by itself. I have tried them all. The .005" copper wire was developed to work with the .003" head gasket ring and it seems to be a permanent fix and more reliable than composite head gaskets which will eventually leak. The nice thing about the .003" gasket and .005" wire is that it doesn't seem to need re-torquing. You should definitely check but you won't find the bolts loosening up at all.

I used to just use copper wire when I was racing but I had a tiny groove to hold the wire around the bore. It was the only headgasket system I used that would not fail. So I came up with something similar that is practical for all you Nort heads as below. I don't have a photo of regular copper headgasket installed but the method is the same.

Fullauto Technologies Head
 
Eddie,
As you can see, you are not missing anything. The annealed gasket will easily compress to take up the .004" the liners protrude. The other thing is the top flange of the liners is only .093" (2.3mm) wide so does not present a large area to sit on the gasket. I will be taking Jims advice with the copper wire though. Thanks.
Martyn.
 
Matchless said:
Eddie,
As you can see, you are not missing anything. The annealed gasket will easily compress to take up the .004" the liners protrude. The other thing is the top flange of the liners is only .093" (2.3mm) wide so does not present a large area to sit on the gasket. I will be taking Jims advice with the copper wire though. Thanks.
Martyn.

Fairy Nuff Martyn, if the likes of Jim S, Ken, and Maney say its ok... then it'll be ok!

I'd also go for the copper wire idea, if you use .005" on both sides as suggest by Jim, that's .010" and that sounds far more comfortable with you .004" raised liners in my book at least!

Do keep us posted on your build progress wont you?
 
I don't see a need to anneal a new copper gasket, it should come to you in an annealed fluffed up state.
If you are reusing an old copper gasket then the annealing is needed.

Glen
 
I have never bought a new copper gasket that was anywhere near as soft as a freshly annealed gasket. I always anneal them. Jim
 
Maybe that is why I never had any luck with my copper head gaskets. Mind you, even after annealing for reuse I still had some leakage.

Glen
 
I"ve mentioned it before but the hotter ya get the copper even past cherry red the more warm wax like it becomes, short of liquid phase of course, but so soft ya have to be careful delicate handle as soggy card board. Anywho I was already thinking to eliminate the last gasket in Trixie and Peel so shorty will ala JSM wisdoms, again.

Fullauto Technologies Head

http://www.instructables.com/id/Blacksm ... ur-copper/
 
Copper gaskets will get harder with time -just setting on the shelf. Jim
 
Fast Eddie said:
Matchless said:
Jim,
Steve Maney leaves the liners proud of the top deck by approx. .004" & because of this I preferred to use a .021" gasket which you are currently sending to me. Leaving the liners proud is good practice in my opinion.
Martyn.

Martyn, that sound like an interesting motor you're building there. Out of interest, what cam are you going to use? And out of further interest, if the liners are proud, how do you seal around the pushrod holes?

4 thou is stuff all to be concerned with mate. we used to set wet liner up as much as 10-12 though on car engines. There is nothing like using a bit [ the correct amount ] of rtv silicone sealer round the pushrod and oil return areas. Mine don't leak at all.
 
Dkt26 said:
Yes very cool combo martyn
I have stock compression with the comp gasket and am interested in the 21thou copper gasket. I don't want to have to do anything else like milling pistons etcetera.
Will I be fine to just assemble with the thin 21thou copper gasket from JS?
I would imagine my comp would come up a bit to say 8.5:1 or thereabouts.
Also with fitment , I've never done this before with copper gaskets. Done heaps of cars and trucks but never annealed a gasket before.
If I am going to be right just fitting the 21thou gasket with no other mods required, how do I correctly anneal the copper gasket? My limited understanding is that I just heat it with a handheld gas torch until it changes color then fit. Is this correct? Also do I need to do bolt up while the gasket is hot? Do I use any goo like hylomar?

Yes heat it till it goes cherry red then let it cool down. It will stay annealed for quite some time, and will work harden with use.
 
Any opinions on copper gasket dressings from the likes of Permatex.

Fullauto Technologies Head
 
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