Hi there,
A long day, travelling to Solingen in Germany, 500 kms on the road, to meet Steven, the owner from Elmeso Reban, Elmeso is a small workshop with a hudge of knowledge about HG, Steven is a very fine man and he take all the time needed to explain me the secrets of the HG.
I take a original 850 composite gasket with me, and he says it is good made, His opinion is to make a composite HG, but different problems appear: 1.00mm is the minimum tickness and I wish 0.6mm...
The 1mm HG will crush 10%, what will says that when set the HG will be 0.9mm, to ritch the 1.1mm piston to head clerance I should need to mill 0.3mm from the head, not a big deal I think...
Like the original HG, is proposal is nearly the same, a steel plate with composite on both faces, the difference with the original is the composite: His composite is made of glass fiber with graphyte and this is more neutral as the original and will beter wirstand the heat and pressure.
Like on the original he will put a sreel ring around the bores the inside diameter will be 81.6 or 81.7mm to fit the 81.4mm from the squish band from my cylinder head, Steven says that the inside diameter will flat out to 81.4 once the head is on place and torque. To him there will not be any problem as long you keep 6mm gasket between the bore and bolt holes or pushrod tunnels, this will be ok but not for the oil return hole... the hole is 6mm, so he wish to reduce the hole to 4mm, the question is: will 4mm enough to drain the oil away??
The second solution for the drain hole is to offset 2mm to the outside of the gasket and file the holes in the direction of the offset on the head and cylinder to ritch the gasket oil drain hole.
The third solution is to make a outside drain tube, like Maney do on his stage 3 heads, but I never see one, so if someone as a pic from this, I will be very gratefull.
The gaskets will be ready in 4 weeks from now. feel free tyo give me your valuable opinions about the HG story
Thanks
Yves