What Did You Do With Your Commando Today?

Better watch out or the original paint gang will be after you…
LOL, sokay. I had to de-rust the inside, and now blast the outside prior to pressure testing.
I have pics somewhere, before the strippers came
What Did You Do With Your Commando Today?
What Did You Do With Your Commando Today?
What Did You Do With Your Commando Today?
What Did You Do With Your Commando Today?
What Did You Do With Your Commando Today?
What Did You Do With Your Commando Today?
 
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I had a conversation back in 2016 with Jim Comstock about these Mushroom Adjusters and I believe there was a bad batch made so this isn't the first time I have seen this. I took mine off when I rebuilt my RH10, 850 head and these were fine with about 80,000 miles on them. No pitting whatsoever. I had a Mega Cycle Cam N-R-560 if my memory serves me right. 0.013" tappet clearance with flat lifters. Not sure if cam shafts made the difference. They are glass hard though. I found that out when I put a slotted screwdriver on the slot of one of the adjusters and a small chunk broke off which I had to fish out for with a magnet. Here is a link to that conversation:
LOL, sokay. I had to de-rust the inside, and now blast the outside prior to pressure testing.
I have pics somewhere, before the strippers cameView attachment 118867View attachment 118868View attachment 118869View attachment 118870View attachment 118871View attachment 118872
Bob,
I really think you will like that Interstate tank.Did it come with side covers? I have some fiberglass ones that you are welcome to have if you like.
Mike
 

Bob,
I really think you will like that Interstate tank.Did it come with side covers? I have some fiberglass ones that you are welcome to have if you like.
Mike
Thanks Mike, so far, I only have one steel side cover.
I'll PM you
 
just started to check a ‘71 frame for straightness: not good news so far. Distances between front and rear Iso Mounts on the two sides are both different to spec, and from each other. And both front down tubes are bowed forward a little, and headstock is pointing to right of vertical.
I shimmed it on garage floor so that rear Iso holes were vertically in line and then measured from there.
well, progress so far: bolted rear of frame down to garage floor ( on its side) with all-metal rawlbolts set into floor and heavy duty angle across two tubes, with spine supported behind headstock. Then a 5 foot lever ( large tube) through headstock , with me boucing on other end, which was enough for subtle movement of frame loop relative to headstock/ spine.
Then set it up on a levelled Festool worktable: shimmed frame so that headstock was pointing directly forward above a ‘centre’ line marked along table, checking that centre of rear iso mounts was above that line. Then checked whether rear ISO mounts were horizontal- if not, retweak headstock.
Then check whether front and rear ISOs are in line across the frame ( one not forward of the other) These were out of true, so worked out where to make ISO holes oval so that overlong 1/2 inch rods lay correctly, AND correct spec apart from each other. Now for returning holes to 1/2 inch, with copper backing plate and mig weld partial fill-ins and filing….!
( I re- read the very useful Ken Augustine World’s straightest Commando article first.)
 
Took the seat off the 74 and replaced the pass. Grab bar. From Andover. Shoulda bought the bolts and brackets too. It was not looking good someone put the wires for the tail section through the brackets and pinched them. Still everything is working. Found out the ignition bracket to the air box back plate is broken. Thinking about drilling a hole and bolting it. Any reason l shouldn’t do this? I know it vibrates more that usual from the single carb mod. Not mine l just got the bike. And, l need to put it back to stock. Would like the new Amals but l don’t know which ones to get. So that’s what l did today.
 
Took the seat off the 74 and replaced the pass. Grab bar. From Andover. Shoulda bought the bolts and brackets too. It was not looking good someone put the wires for the tail section through the brackets and pinched them. Still everything is working. Found out the ignition bracket to the air box back plate is broken. Thinking about drilling a hole and bolting it. Any reason l shouldn’t do this? I know it vibrates more that usual from the single carb mod. Not mine l just got the bike. And, l need to put it back to stock. Would like the new Amals but l don’t know which ones to get. So that’s what l did today.
Hi, welcome.

Doubt the vibration is anything to do with a single carb. I have a single 934 mk2 Amal. No vibration over 2,200 revs. If your isolastics are adjusted well, it's worth checking your engine mounts are fully tight.
 
well, progress so far: bolted rear of frame down to garage floor ( on its side) with all-metal rawlbolts set into floor and heavy duty angle across two tubes, with spine supported behind headstock. Then a 5 foot lever ( large tube) through headstock , with me boucing on other end, which was enough for subtle movement of frame loop relative to headstock/ spine.
Then set it up on a levelled Festool worktable: shimmed frame so that headstock was pointing directly forward above a ‘centre’ line marked along table, checking that centre of rear iso mounts was above that line. Then checked whether rear ISO mounts were horizontal- if not, retweak headstock.
Then check whether front and rear ISOs are in line across the frame ( one not forward of the other) These were out of true, so worked out where to make ISO holes oval so that overlong 1/2 inch rods lay correctly, AND correct spec apart from each other. Now for returning holes to 1/2 inch, with copper backing plate and mig weld partial fill-ins and filing….!
( I re- read the very useful Ken Augustine World’s straightest Commando article first.)
Good going. Had that done with my 1974 850 too about 6 years ago.

I'm sure your checking it too but the biggest error with my bike was a very twisted swinging arm.
 
There isn't one.......

Allen key adjusters are a good idea....other than that....standard fit.

Weight saving nuts are also a bad idea.
What's the problem with the lightweight nuts? Do they strip or loosen off or what? I do like the idea of less weight on the tip of the adjuster.
 
Took the seat off the 74 and replaced the pass. Grab bar. From Andover. Shoulda bought the bolts and brackets too. It was not looking good someone put the wires for the tail section through the brackets and pinched them. Still everything is working. Found out the ignition bracket to the air box back plate is broken. Thinking about drilling a hole and bolting it. Any reason l shouldn’t do this? I know it vibrates more that usual from the single carb mod. Not mine l just got the bike. And, l need to put it back to stock. Would like the new Amals but l don’t know which ones to get. So that’s what l did today.
John,
Get in touch with Greg Marsh for your carb questions.He is great to deal with and can supply you with what you are looking for.
Mike
 
Good going. Had that done with my 1974 850 too about 6 years ago.

I'm sure your checking it too but the biggest error with my bike was a very twisted swinging arm.
Were you able to straighten the swinging arm?
 
Were you able to straighten the swinging arm?
It was straightened by a guy with a lot of frame building experience. It was a late 850 Mk2 swinging arm which already had the latter bracing but twisted about 10 mm from memory. Reportedly very common.

I don't know the first 18 months of the bikes history so it may have been damaged in an accident back in around 1975.
 
What's the problem with the lightweight nuts? Do they strip or loosen off or what? I do like the idea of less weight on the tip of the adjuster.
Aluminium nuts strip easily. And the weight reduction is minimal.

Take weight off the arm itself and elsewhere in the valve train.
 
I came back from a ride which led through a tunnel with concern that my lights weren't working. Proceeded to check things out, and found that the head/pilot switch was not quite on either settling. Once pushed to "head," the headlight worked, but not the taillight

I pulled the reflector off and found that the tail light filament in the bulb was broken. Off to auto parts store for new light. Installed bulb, but that didn't fix the problem. The brake lights worked, but not the tail light.

I started pulling the bike apart and opened the service manual to the electrical schematic. Could NOT find the tail light! Yelled for help on this forum. Someone was kind enough to post a schematic of just the tail light wiring, which is all brown/green. Back to the fray, I found that the tail light assembly worked, but that power was not getting to the tail light. Friend suggested I take a hard look at the "main switch" - the brown/green wiring goes to the "main switch." I had no idea what the "main switch" was but was eventually told that it is the IGNITION SWITCH. I looked at the schematic in the repair manual, and there it was, "main switch." The only purpose I can see for using this alternative terminology is to confuse amateurs like myself. Friend also said, "You know, maybe it's just a blown fuse."

I got a mirror and lights and checked out the bottom of the ignition switch carefully. Everything was tight. Earlier Mark III's like mine have three fuses in the headlight shell wiring, so I opened the headlight shell and found the culprit - one of the fuse holders had come apart. The fuse was fine, just not connected. I put the fuse holder back together, and the light worked. Buttoned everything up, checked the light again and left the garage with A Feeling of Accomplishment.
 
I came back from a ride which led through a tunnel with concern that my lights weren't working. Proceeded to check things out, and found that the head/pilot switch was not quite on either settling. Once pushed to "head," the headlight worked, but not the taillight

I pulled the reflector off and found that the tail light filament in the bulb was broken. Off to auto parts store for new light. Installed bulb, but that didn't fix the problem. The brake lights worked, but not the tail light.

I started pulling the bike apart and opened the service manual to the electrical schematic. Could NOT find the tail light! Yelled for help on this forum. Someone was kind enough to post a schematic of just the tail light wiring, which is all brown/green. Back to the fray, I found that the tail light assembly worked, but that power was not getting to the tail light. Friend suggested I take a hard look at the "main switch" - the brown/green wiring goes to the "main switch." I had no idea what the "main switch" was but was eventually told that it is the IGNITION SWITCH. I looked at the schematic in the repair manual, and there it was, "main switch." The only purpose I can see for using this alternative terminology is to confuse amateurs like myself. Friend also said, "You know, maybe it's just a blown fuse."

I got a mirror and lights and checked out the bottom of the ignition switch carefully. Everything was tight. Earlier Mark III's like mine have three fuses in the headlight shell wiring, so I opened the headlight shell and found the culprit - one of the fuse holders had come apart. The fuse was fine, just not connected. I put the fuse holder back together, and the light worked. Buttoned everything up, checked the light again and left the garage with A Feeling of Accomplishment.
That bike of your is eventually going to turn you into a wiring wiz - heaven knows you've spent a lot of time poking around finding wiring problems :)

BTW, you never heard "main switch" from me - it's the "master switch" everywhere you look including the MKIII Rider's Manual, and MKIII Workshop Manual schematic and all the Commando schematics with the 4-poisiton switch. The earlier on/off switch is called an ignition switch.
 
I came back from a ride which led through a tunnel with concern that my lights weren't working. Proceeded to check things out, and found that the head/pilot switch was not quite on either settling. Once pushed to "head," the headlight worked, but not the taillight

I pulled the reflector off and found that the tail light filament in the bulb was broken. Off to auto parts store for new light. Installed bulb, but that didn't fix the problem. The brake lights worked, but not the tail light.

I started pulling the bike apart and opened the service manual to the electrical schematic. Could NOT find the tail light! Yelled for help on this forum. Someone was kind enough to post a schematic of just the tail light wiring, which is all brown/green. Back to the fray, I found that the tail light assembly worked, but that power was not getting to the tail light. Friend suggested I take a hard look at the "main switch" - the brown/green wiring goes to the "main switch." I had no idea what the "main switch" was but was eventually told that it is the IGNITION SWITCH. I looked at the schematic in the repair manual, and there it was, "main switch." The only purpose I can see for using this alternative terminology is to confuse amateurs like myself. Friend also said, "You know, maybe it's just a blown fuse."

I got a mirror and lights and checked out the bottom of the ignition switch carefully. Everything was tight. Earlier Mark III's like mine have three fuses in the headlight shell wiring, so I opened the headlight shell and found the culprit - one of the fuse holders had come apart. The fuse was fine, just not connected. I put the fuse holder back together, and the light worked. Buttoned everything up, checked the light again and left the garage with A Feeling of Accomplishment.
Congrats on a good sorting with a good result.
 
Well, it was actually yesterday, but I loaded up my Dreer prototype monoshock Commando and took it (along with my Bonneville race bike) to the Austin Relic Cycles "Handbuilt" show to display this weekend.

It was a lot of work with a re-dislocated shoulder held by a medical strap gizmo, and a slight limp from my formerly broken ankle with the plate and screws feeling decidedly gamey. When I bring them home, I WILL have at least one of my sons helping me...
 
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