The spacer would be in the oil/grease seal (item 25 but drawn on the wrong side of the bearing or see my previous picture) and that should help to keep it in position.
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I did this using an axle from a Honda CB350. It's a bit long, but I just use some spacers to get the castilated nut in the correct place. It lacks flats on the other end to hold it when tightning it, uses a through hole instead, which requires you to carry a suitable screwdriver or similar to use as a tommy bar instead.
It's not a difficult project, but I don't think I would do it again if I was planning on keeping the original rear hub. I have a cunning plan to use a modern lightweight hub at some point though.
"It's been several years since I converted my MK III to solid rear axle (BEFORE the original broke), and I merely made up spacers (two, I think) and filed the swingarm forks wider to accept the Honda 17MM axle. As I recall, the wheel bearings required no mods or replacements. I've found that...
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I forgot to include that JC also spoke against cutting/re threading an axle to fit. I remember one poster also saying cb350 or 450 (early 70s i assume) worked.
Then one poster went with yam RD400 (76-79 right) wheels that comes up on the 17mm rear axle list. That discussion included suitability of yam SR500 (78-79 right) wheels, hence axles.
Some of the axle info can show additional 'right or left' wording ..forget what that's about.
Prob some 17mm front axles would be suitable? & the last axle list/link (here again) i posted covers up to 97, there are a few out there.
My understanding is a cush (far superior) that actually works, but even tho a bigger axle, is actually weaker (but easy fix available), due to breakage at the 1/2" thread area, also a disc brake.
Mighta been missed, no comments yet on this stumbled on it link
with an overall axle length of 280 including 30mm of thread, using 3mm washers and the 25mm long nut screwed all the way home with 5mm of thread protruding thru the nut there is a space between the washers of 221mm which doesnt leave any room for "compression"of the swingarm when a standard...
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