NEW NORTON 961 ALTERNATE PARTS LIST

cliffa​

VIP MEMBER
JoinedMay 26, 2013Messages3,107

• Jul 1, 2021
• Add bookmark
• #1

Folks,

As the future of parts for our bikes is uncertain I'm collating a list of alternate parts for 961's. This is purely a list, so please don't start commenting, comparing one against the other or generally derailing (as has been know to happen on the odd occasion here) I've already mentioned this to Jerry and if we can keep it in a common format he will see about putting together a sticky list. So here is what I've got together so far. Feel free to add, but please just the description, manufacturer and their part number plus any helpful notes as you see below. Alternatively just P.M. me and I will add to the list. (It will probably be neater that way actually)

AIR FILTER
BMC FM983/08

OIL FILTER
Mann HU610X
Bosch P9147
WIX WL7227

OIL FILTER COVER O-RING ( Dimensions 66mm ID x 2mm )
McMaster-Carr Part # 1009CINC

CLUTCH PARTS
Friction Plates EBC CK2255 (same as Yamaha TDM850 & other Yamaha)
Springs EBC CSK126
Complete Clutch Set EBC SRK51 (Steel Plates , Friction Plates , Springs)
Clutch holding tool EBC CT008SP (same as Yamaha FZR750)
Alternate clutch holding tool ( cheaper than the EBC one)

Norton 961 Clutch Holding Tool | eBay​

www.ebay.co.uk
CUSH DRIVE RUBBERS
Talon TCDR-1 (use Silkolene Pro RG2 racing grease)

SPROCKETS
Front Talon TG62052518
Rear Talon TR351525 is the reference, then the number of teeth can be chosen and becomes TR351 50 525 for a 50 tooth sprocket.

AIR PRESSURE SENSOR
Yamaha 1WS-82380-00 (Has a green sticker)

SPARK PLUGS
NGK CR9E (standard - threaded tip)
NGK CR9EB (standard - solid tip)
NGK CR9EIX (Iridium)

CAM SENSOR
Bosch 0281002667 ( replaces 0232103037)
Febi Bilstein 29547

CRANK POSITION SENSOR
Electrex P6-500 (500 Ohm)

HEAD TEMP SENSOR
Bosch 0280130026
Honeywell ES120-0030

TIP OVER SWITCH
Triumph T2502405 (Switch , Fall Detection)

NEUTRAL SWITCH (Single bullet style connector) As used on many Honda's. (e.g. Honda NT700 Deauville). Thread M10 x 1.25 x 15.5
Tourmax ML_705.86.47
Honda DFGAA425023P or DFGAA-425-023P ( From David Silver).

RELAYS
Honda 38502-MCS-G01
Omron G8HN-1C4T-RH
Durite 0-728-13 ( reportedly these are prone to failure).
Bosch Automotive 332201107

IGNITION COIL PACK
Bosch 0221503035

HT LEADS
If you want to make your own, cut the cables to 22 & 40cm then add ends.

Magnecor make three types for the 961 !!
8mm E/sports - part no. 2046
7mm E/sports - part no. 2746
8.5mm KV85 - part no. 2546


IGNITION KEY
Cagiva / Ducati 800084071 ( made by Zadi )

BRAKE PADS

FRONT (Goldline radial calipers with 4 pads USD forks)
Goldfren 177
EBC FA322
Brembo 07BB33SA
Lucas TRW MCB721SV

FRONT (Brembo axial non USD fork)
Goldfren 141
EBC FA244
Brembo 07BB33SA

FRONT (grey radial caliper USD forks)
EBC FA630HH
Goldfren 328
Lucas TRW MCB856SV

REAR (all models)
EBC FA266
Brembo 07BB20CC

STARTER MOTOR (same as Buell Blast & Harley Sportster)
Nippon Denso TN128000-8453
Harley 31391-91 (same as Buell Blast)

ALTERNATOR
Rotor
Norton 530001
Electrex World RO961
Stator Generator with Crank Sensor
Norton 5300003
Elextrex World G961

FUEL PUMP
Bosch 69613 (0 580 453 407) It requires a 1/2" tubular spacer - the white piece in this image.

FUEL PUMP CONNECTOR (That's the red piece in this image.)
Ford 1072003 or 1330328
Gutsibits FUA30000



FUEL PUMP O-ring
McMaster Carr # 1295N668 (Chemical-Resistant Viton® Fluoroelastomer O-Ring 5 mm Wide, 90 mm ID)

FUEL PUMP SPIGOT
Dorman part no. 800-123 (https://www.dormanproducts.com/p-49076-800-123.aspx)

FUEL PRESSURE REGULATOR (Make sure you have the right pressure setting. 3.5 bar)
Ducati 28340031A
Aprilia (tbc)
Cycleworks SKU FPR35KCA (KTM Husaberg https://ca-cycleworks.com/fpr35k.html )

FUEL FILTER
MAHLE KL 145

THROTTLE POSITION SENSOR (TPS)
Harley-Davidson 27629-01
Twin Power 933-1006
Magneti Marelli PF2C

FUEL INJECTOR NOZZLE
Bosch 0280 155 931
Intermotor FJ647

IDLE AIR VALVE / IDLE AIR MOTOR
Lowe 57177
Magneti Marelli 8001063373638
Siemens / VDO D95177

INDICATOR
Aprilia 349582 (also fitted to many Triumph)


INSTRUMENTS ( VDO Viewline )
Gauge surround, chrome
VDO part number: A2C5319291801
Mount / Standoff,
VDO part number: A2C59510854
Mode button (the one in the middle of the dash),
VDO part number: 240 205

LEVERS

Integrated Cylinder:

Brake lever (Aprilia / Ducati) TBC
Clutch lever (Aprilia / Ducati) 62640711A


Remote Cylinder:

Brake lever (Aprilia / Ducati) 62640071a (aka 1181)
Clutch lever (Aprilia / Ducati) 63140091A (aka 1180)

SEAL front forks (USD) 43X55X11/14
BR5566F

Last edited: Aug 15, 2022
"Weekends are never free - with N-V-T"
'74 Commando Interstate
'18 Royal Enfield Himalayan
'83 Moto Morini Camel Mk2
'11 961 Sport

Thanks Tony

TonyA said:

[/HEADING]
[HEADING=3]cliffa​

VIP MEMBER
JoinedMay 26, 2013Messages3,107

• Jul 1, 2021
• Add bookmark
• #1

Folks,

As the future of parts for our bikes is uncertain I'm collating a list of alternate parts for 961's. This is purely a list, so please don't start commenting, comparing one against the other or generally derailing (as has been know to happen on the odd occasion here) I've already mentioned this to Jerry and if we can keep it in a common format he will see about putting together a sticky list. So here is what I've got together so far. Feel free to add, but please just the description, manufacturer and their part number plus any helpful notes as you see below. Alternatively just P.M. me and I will add to the list. (It will probably be neater that way actually)

AIR FILTER
BMC FM983/08

OIL FILTER
Mann HU610X
Bosch P9147
WIX WL7227

OIL FILTER COVER O-RING ( Dimensions 66mm ID x 2mm )
McMaster-Carr Part # 1009CINC

CLUTCH PARTS
Friction Plates EBC CK2255 (same as Yamaha TDM850 & other Yamaha)
Springs EBC CSK126
Complete Clutch Set EBC SRK51 (Steel Plates , Friction Plates , Springs)
Clutch holding tool EBC CT008SP (same as Yamaha FZR750)
Alternate clutch holding tool ( cheaper than the EBC one)

Norton 961 Clutch Holding Tool | eBay​

www.ebay.co.uk
CUSH DRIVE RUBBERS
Talon TCDR-1 (use Silkolene Pro RG2 racing grease)

SPROCKETS
Front Talon TG62052518
Rear Talon TR351525 is the reference, then the number of teeth can be chosen and becomes TR351 50 525 for a 50 tooth sprocket.

AIR PRESSURE SENSOR
Yamaha 1WS-82380-00 (Has a green sticker)

SPARK PLUGS
NGK CR9E (standard - threaded tip)
NGK CR9EB (standard - solid tip)
NGK CR9EIX (Iridium)

CAM SENSOR
Bosch 0281002667 ( replaces 0232103037)
Febi Bilstein 29547

CRANK POSITION SENSOR
Electrex P6-500 (500 Ohm)

HEAD TEMP SENSOR
Bosch 0280130026
Honeywell ES120-0030

TIP OVER SWITCH
Triumph T2502405 (Switch , Fall Detection)

NEUTRAL SWITCH (Single bullet style connector) As used on many Honda's. (e.g. Honda NT700 Deauville). Thread M10 x 1.25 x 15.5
Tourmax ML_705.86.47
Honda DFGAA425023P or DFGAA-425-023P ( From David Silver).

RELAYS
Honda 38502-MCS-G01
Omron G8HN-1C4T-RH
Durite 0-728-13 ( reportedly these are prone to failure).
Bosch Automotive 332201107

IGNITION COIL PACK
Bosch 0221503035

HT LEADS
If you want to make your own, cut the cables to 22 & 40cm then add ends.

Magnecor make three types for the 961 !!
8mm E/sports - part no. 2046
7mm E/sports - part no. 2746
8.5mm KV85 - part no. 2546


IGNITION KEY
Cagiva / Ducati 800084071 ( made by Zadi )

BRAKE PADS

FRONT (Goldline radial calipers with 4 pads USD forks)
Goldfren 177
EBC FA322
Brembo 07BB33SA
Lucas TRW MCB721SV

FRONT (Brembo axial non USD fork)
Goldfren 141
EBC FA244
Brembo 07BB33SA

FRONT (grey radial caliper USD forks)
EBC FA630HH
Goldfren 328
Lucas TRW MCB856SV

REAR (all models)
EBC FA266
Brembo 07BB20CC

STARTER MOTOR (same as Buell Blast & Harley Sportster)
Nippon Denso TN128000-8453
Harley 31391-91 (same as Buell Blast)

ALTERNATOR
Rotor
Norton 530001
Electrex World RO961
Stator Generator with Crank Sensor
Norton 5300003
Elextrex World G961

FUEL PUMP
Bosch 69613 (0 580 453 407) It requires a 1/2" tubular spacer - the white piece in this image.

FUEL PUMP CONNECTOR (That's the red piece in this image.)
Ford 1072003 or 1330328
Gutsibits FUA30000



FUEL PUMP O-ring
McMaster Carr # 1295N668 (Chemical-Resistant Viton® Fluoroelastomer O-Ring 5 mm Wide, 90 mm ID)

FUEL PUMP SPIGOT
Dorman part no. 800-123 (https://www.dormanproducts.com/p-49076-800-123.aspx)

FUEL PRESSURE REGULATOR (Make sure you have the right pressure setting. 3.5 bar)
Ducati 28340031A
Aprilia (tbc)
Cycleworks SKU FPR35KCA (KTM Husaberg https://ca-cycleworks.com/fpr35k.html )

FUEL FILTER
MAHLE KL 145

THROTTLE POSITION SENSOR (TPS)
Harley-Davidson 27629-01
Twin Power 933-1006
Magneti Marelli PF2C

FUEL INJECTOR NOZZLE
Bosch 0280 155 931
Intermotor FJ647

IDLE AIR VALVE / IDLE AIR MOTOR
Lowe 57177
Magneti Marelli 8001063373638
Siemens / VDO D95177

INDICATOR
Aprilia 349582 (also fitted to many Triumph)


INSTRUMENTS ( VDO Viewline )
Gauge surround, chrome
VDO part number: A2C5319291801
Mount / Standoff,
VDO part number: A2C59510854
Mode button (the one in the middle of the dash),
VDO part number: 240 205

LEVERS

Integrated Cylinder:

Brake lever (Aprilia / Ducati) TBC
Clutch lever (Aprilia / Ducati) 62640711A


Remote Cylinder:

Brake lever (Aprilia / Ducati) 62640071a (aka 1181)
Clutch lever (Aprilia / Ducati) 63140091A (aka 1180)

SEAL front forks (USD) 43X55X11/14
BR5566F

Last edited: Aug 15, 2022
"Weekends are never free - with N-V-T"
'74 Commando Interstate
'18 Royal Enfield Himalayan
'83 Moto Morini Camel Mk2
'11 961 Sport

Click to expand...

Thanks Tony, but unfortunately I won’t be able to edit your post. If you look at the first page of the original one I normally update that when I get verified parts, then ask Gerry to update the list on the resources page.

cliffa said:

Thanks Tony, but unfortunately I won’t be able to edit your post. If you look at the first page of the original one I normally update that when I get verified parts, then ask Gerry to update the list on the resources page.

Click to expand...

OK , Then you can re-create it I suppose. Or can you just add to the thread ?

Thank you for this and all your input to help and assist others on this forum .

Can anyone tell me if there is a compatible voltage regulator that I couldn't find in the parts list?

I have replaced it with a lithium-ion battery.

By the way, I replaced the Ignition Coil Pack and Cam Sensor using the parts list as a reference and got it back to normal.
Thank you very much.

Keiji
2016 MKⅡ
Japan

Keiji Watanabe said:

Can anyone tell me if there is a compatible voltage regulator that I couldn't find in the parts list?

I have replaced it with a lithium-ion battery.

By the way, I replaced the Ignition Coil Pack and Cam Sensor using the parts list as a reference and got it back to normal.
Thank you very much.

Keiji
2016 MKⅡ
Japan

Click to expand...

This should work :