Norton 961 Alternate parts list.

cliffa said:
Folks,

As the future of parts for our bikes is uncertain I'm collating a list of alternate parts for 961's. This is purely a list, so please don't start commenting, comparing one against the other or generally derailing (as has been know to happen on the odd occasion here) :rolleyes: I've already mentioned this to Jerry and if we can keep it in a common format he will see about putting together a sticky list. So here is what I've got together so far. Feel free to add, but please just the description, manufacturer and their part number plus any helpful notes as you see below. Alternatively just P.M. me and I will add to the list. (It will probably be neater that way actually)

AIR FILTER
BMC FM983/08

OIL FILTER
Mann HU610X
Bosch P9147
WIX WL7227

OIL FILTER COVER O-RING ( Dimensions 66mm ID x 2mm )
McMaster-Carr Part # 1009CINC

CLUTCH PARTS
Friction Plates EBC CK2255 (same as Yamaha TDM850 & other Yamaha)
Springs EBC CSK126
Complete Clutch Set EBC SRK51 (Steel Plates , Friction Plates , Springs)
Clutch holding tool EBC CT008SP (same as Yamaha FZR750)
Alternate clutch holding tool ( cheaper than the EBC one)
www.ebay.co.uk

Norton 961 Clutch Holding Tool | eBay

Find many great new & used options and get the best deals for Norton 961 Clutch Holding Tool at the best online prices at eBay! Free delivery for many products!
www.ebay.co.uk

CUSH DRIVE RUBBERS
Talon TCDR-1 (use Silkolene Pro RG2 racing grease)

SPROCKETS
Front Talon TG62052518
Rear Talon TR351525 is the reference, then the number of teeth can be chosen and becomes TR351 50 525 for a 50 tooth sprocket.

AIR PRESSURE SENSOR
Yamaha 1WS-82380-00 (Has a green sticker)

SPARK PLUGS
NGK CR9E (standard - threaded tip)
NGK CR9EB (standard - solid tip)
NGK CR9EIX (Iridium)

CAM SENSOR
Bosch 0281002667 ( replaces 0232103037)
Febi Bilstein 29547

CRANK POSITION SENSOR
Electrex P6-500 (500 Ohm)

HEAD TEMP SENSOR
Bosch 0280130026
Honeywell ES120-0030

TIP OVER SWITCH
Triumph T2502405 (Switch , Fall Detection)

NEUTRAL SWITCH (Single bullet style connector) As used on many Honda's. (e.g. Honda NT700 Deauville). Thread M10 x 1.25 x 15.5
Tourmax ML_705.86.47
Honda DFGAA425023P or DFGAA-425-023P ( From David Silver).

RELAYS
Honda 38502-MCS-G01
Omron G8HN-1C4T-RH
Durite 0-728-13 ( reportedly these are prone to failure).
Bosch Automotive 332201107

IGNITION COIL PACK
Bosch 0221503035

HT LEADS
If you want to make your own, cut the cables to 22 & 40cm then add ends.

Magnecor make three types for the 961 !!
8mm E/sports - part no. 2046
7mm E/sports - part no. 2746
8.5mm KV85 - part no. 2546


IGNITION KEY
Cagiva / Ducati 800084071 ( made by Zadi )

BRAKE PADS

FRONT (Goldline radial calipers with 4 pads USD forks)
Goldfren 177
EBC FA322
Brembo 07BB33SA
Lucas TRW MCB721SV

FRONT (Brembo axial non USD fork)
Goldfren 141
EBC FA244
Brembo 07BB33SA

FRONT (grey radial caliper USD forks)
EBC FA630HH
Goldfren 328
Lucas TRW MCB856SV

REAR (all models)
EBC FA266
Brembo 07BB20CC

STARTER MOTOR (same as Buell Blast & Harley Sportster)
Nippon Denso TN128000-8453
Harley 31391-91 (same as Buell Blast)

ALTERNATOR
Rotor
Norton 530001
Electrex World RO961
Stator Generator with Crank Sensor
Norton 5300003
Elextrex World G961

FUEL PUMP
Bosch 69613 (0 580 453 407) It requires a 1/2" tubular spacer - the white piece in this image.

FUEL PUMP CONNECTOR (That's the red piece in this image.)
Ford 1072003 or 1330328
Gutsibits FUA30000




FUEL PUMP O-ring
McMaster Carr # 1295N668 (Chemical-Resistant Viton® Fluoroelastomer O-Ring 5 mm Wide, 90 mm ID)

FUEL PUMP SPIGOT
Dorman part no. 800-123 (https://www.dormanproducts.com/p-49076-800-123.aspx)

FUEL PRESSURE REGULATOR (Make sure you have the right pressure setting. 3.5 bar)
Ducati 28340031A
Aprilia (tbc)
Cycleworks SKU FPR35KCA (KTM Husaberg https://ca-cycleworks.com/fpr35k.html )

FUEL FILTER
MAHLE KL 145

THROTTLE POSITION SENSOR (TPS)
Harley-Davidson 27629-01
Twin Power 933-1006
Magneti Marelli PF2C

FUEL INJECTOR NOZZLE
Bosch 0280 155 931
Intermotor FJ647

IDLE AIR VALVE / IDLE AIR MOTOR
Lowe 57177
Magneti Marelli 8001063373638
Siemens / VDO D95177

INDICATOR
Aprilia 349582 (also fitted to many Triumph)


INSTRUMENTS ( VDO Viewline )
Gauge surround, chrome
VDO part number: A2C5319291801
Mount / Standoff,
VDO part number: A2C59510854
Mode button (the one in the middle of the dash),
VDO part number: 240 205

LEVERS

Integrated Cylinder:

Brake lever (Aprilia / Ducati) TBC
Clutch lever (Aprilia / Ducati) 62640711A


Remote Cylinder:

Brake lever (Aprilia / Ducati) 62640071a (aka 1181)
Clutch lever (Aprilia / Ducati) 63140091A (aka 1180)

HANDLEBAR GRIPS

Magura 0720855

SEAL front forks (USD) 43X55X11/14
BR5566F
Click to expand...


What is the recommended engine oil switch?
Can’t find it on the forum…
Thanks!
 
NortonDominator2020 said:
What is the recommended engine oil switch?
Can’t find it on the forum…
Thanks!
Click to expand...
Unfortunately I have not been informed of another suitable switch by anybody replacing one. From the list Stu provided here I can see the Norton part number is 5210044 ( Made by SMP). Perhaps the best thing to do would be to remove your one and look at the markings on it . They normally have the operating pressure stamped on them. Also measure the thread diameter & pitch while you have it out, and collectively we can probably come up with a better replacement.
 
cliffa said:
Unfortunately I have not been informed of another suitable switch by anybody replacing one. From the list Stu provided here I can see the Norton part number is 5210044 ( Made by SMP). Perhaps the best thing to do would be to remove your one and look at the markings on it . They normally have the operating pressure stamped on them. Also measure the thread diameter & pitch while you have it out, and collectively we can probably come up with a better replacement.
Click to expand...
Thanks Cliffa.
Stu said it’s shit in my oil light problem post, I think we need to find a better suitable one for the future 👍
 
Voodooo said:
Put a mechanical oil pressure gauge on and use an electric pressure sending unit and plug it into the bikes existing wiring.

You’ll have an idiot light and better yet, a visual oil pressure gauge reading.
Click to expand...

Another gauge? I’m looking to get rid of one of the two we have already🤣
I will never put another one, minimalism and clean look is important for me…
 
Voodooo said:
Just take all the gauges off. While you’re at it, take off the fuel injection and all the other electrical components.
Then swap to carburetors and a magneto ignition.

Also, switch to a proper oil tank and ditch the oil in frame.
How important is it to ride your bike compared to pushing it?
Just asking for a friend.
Click to expand...

My bike ride amazing for now🤣 less some sensors issues and I ride it daily✌️
 
Guys quit putting conversations in the parts thread as its already a mess. Its simple unless you are adding a part to the list don't post anything else here or ask questions not related to the parts ALREADY listed here. Start a new post on your topic ONLY AFTER YOU SEARCH if the topic was answered previously. Then if you have a new part to add come back here and add it.

There was a whole thread about oil pressure gauges and it gives the thread for the gauges. So if you take that and then find out what the current switch is rated(page 26 of the service manual) then you can find 20 different switches that will work. you need a M10x1.25 oil pressure switch rated at .20 or .25 bar which is about 3 psi or even higher which we prefer.
 
City Garage said:
Guys quit putting conversations in the parts thread as its already a mess. Its simple unless you are adding a part to the list don't post anything else here or ask questions not related to the parts ALREADY listed here. Start a new post on your topic ONLY AFTER YOU SEARCH if the topic was answered previously. Then if you have a new part to add come back here and add it.

There was a whole thread about oil pressure gauges and it gives the thread for the gauges. So if you take that and then find out what the current switch is rated(page 26 of the service manual) then you can find 20 different switches that will work. you need a M10x1.25 oil pressure switch rated at .20 or .25 bar which is about 3 psi or even higher which we prefer.
Click to expand...
Really sorry for that, I absolutly totally forgot about it in this thread.
By the way, I did a search "oil preasure" and a few more options, I marked it on "this forum" and I got nothing to my surprise. I know how to search, maybe a problem with the search engine here.
Just a suggestion, maybe to "clean" this thread and delete all comments here that gives ZERO information.
Sorry again.

Here is my search, I found only my post.
 

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City Garage said:
add

Exhaust Clamps. Zero Clips/Zero Brand ZSC047 43-47mm

An alternative is McMaster Carr # 5443K23
Click to expand...
Great find Lance ! They look like factory .

www.mcmaster.com

McMaster-Carr

McMaster-Carr is the complete source for your plant with over 595,000 products. 98% of products ordered ship from stock and deliver same or next day.
www.mcmaster.com www.mcmaster.com
 
cliffa said:
Folks,

As the future of parts for our bikes is uncertain I'm collating a list of alternate parts for 961's. This is purely a list, so please don't start commenting, comparing one against the other or generally derailing (as has been know to happen on the odd occasion here) :rolleyes: I've already mentioned this to Jerry and if we can keep it in a common format he will see about putting together a sticky list. So here is what I've got together so far. Feel free to add, but please just the description, manufacturer and their part number plus any helpful notes as you see below. Alternatively just P.M. me and I will add to the list. (It will probably be neater that way actually)

AIR FILTER
BMC FM983/08

OIL FILTER
Mann HU610X
Bosch P9147
WIX WL7227

OIL FILTER COVER O-RING ( Dimensions 66mm ID x 2mm )
McMaster-Carr Part # 1009CINC

CLUTCH PARTS
Friction Plates EBC CK2255 (same as Yamaha TDM850 & other Yamaha)
Springs EBC CSK126
Complete Clutch Set EBC SRK51 (Steel Plates , Friction Plates , Springs)
Clutch holding tool EBC CT008SP (same as Yamaha FZR750)
Alternate clutch holding tool ( cheaper than the EBC one)
www.ebay.co.uk

Norton 961 Clutch Holding Tool | eBay

Find many great new & used options and get the best deals for Norton 961 Clutch Holding Tool at the best online prices at eBay! Free delivery for many products!
www.ebay.co.uk

CUSH DRIVE RUBBERS
Talon TCDR-1 (use Silkolene Pro RG2 racing grease)

SPROCKETS
Front Talon TG62052518
Rear Talon TR351525 is the reference, then the number of teeth can be chosen and becomes TR351 50 525 for a 50 tooth sprocket.

AIR PRESSURE SENSOR
Yamaha 1WS-82380-00 (Has a green sticker)

SPARK PLUGS
NGK CR9E (standard - threaded tip)
NGK CR9EB (standard - solid tip)
NGK CR9EIX (Iridium)

CAM SENSOR
Bosch 0281002667 ( replaces 0232103037)
Febi Bilstein 29547

CRANK POSITION SENSOR
Electrex P6-500 (500 Ohm)

HEAD TEMP SENSOR
Bosch 0280130026
Honeywell ES120-0030

TIP OVER SWITCH
Triumph T2502405 (Switch , Fall Detection)

HANDLEBAR SWITCHES ( Manufactured by Domino)
Left 0060AA.9A.04-04
Right 0060AB.9A.04-00

NEUTRAL SWITCH (Single bullet style connector) As used on many Honda's. (e.g. Honda NT700 Deauville). Thread M10 x 1.25 x 15.5
Tourmax ML_705.86.47
Honda DFGAA425023P or DFGAA-425-023P ( From David Silver).

RELAYS
Honda 38502-MCS-G01
Omron G8HN-1C4T-RH
Durite 0-728-13 ( reportedly these are prone to failure).
Bosch Automotive 332201107

IGNITION COIL PACK
Bosch 0221503035

HT LEADS
If you want to make your own, cut the cables to 22 & 40cm then add ends.

Magnecor make three types for the 961 !!
8mm E/sports - part no. 2046
7mm E/sports - part no. 2746
8.5mm KV85 - part no. 2546


IGNITION KEY
Cagiva / Ducati 800084071 ( made by Zadi )

BRAKE PADS

FRONT (Goldline radial calipers with 4 pads USD forks)
Goldfren 177
EBC FA322
Brembo 07BB33SA
Lucas TRW MCB721SV

FRONT (Brembo axial non USD fork)
Goldfren 141
EBC FA244
Brembo 07BB33SA

FRONT (grey radial caliper USD forks)
EBC FA630HH
Goldfren 328
Lucas TRW MCB856SV

REAR (all models)
EBC FA266
Brembo 07BB20CC

STARTER MOTOR (same as Buell Blast & Harley Sportster)
Nippon Denso TN128000-8453
Harley 31391-91 (same as Buell Blast)

ALTERNATOR
Rotor
Norton 530001
Electrex World RO961
Stator Generator with Crank Sensor
Norton 5300003
Elextrex World G961

FUEL PUMP
Bosch 69613 (0 580 453 407) It requires a 1/2" tubular spacer - the white piece in this image.

FUEL PUMP CONNECTOR (That's the red piece in this image.)
Ford 1072003 or 1330328
Gutsibits FUA30000




FUEL PUMP O-ring
McMaster Carr # 1295N668 (Chemical-Resistant Viton® Fluoroelastomer O-Ring 5 mm Wide, 90 mm ID)

FUEL PUMP SPIGOT
Dorman part no. 800-123 (https://www.dormanproducts.com/p-49076-800-123.aspx)

FUEL PRESSURE REGULATOR (Make sure you have the right pressure setting. 3.5 bar)
Ducati 28340031A
Aprilia (tbc)
Cycleworks SKU FPR35KCA (KTM Husaberg https://ca-cycleworks.com/fpr35k.html )

FUEL FILTER
MAHLE KL 145

THROTTLE POSITION SENSOR (TPS)
Harley-Davidson 27629-01
Twin Power 933-1006
Magneti Marelli PF2C

FUEL INJECTOR NOZZLE
Bosch 0280 155 931
Intermotor FJ647

IDLE AIR VALVE / IDLE AIR MOTOR
Lowe 57177
Magneti Marelli 8001063373638
Siemens / VDO D95177

INDICATOR
Aprilia 349582 (also fitted to many Triumph)


INSTRUMENTS ( VDO Viewline )
Gauge surround, chrome
VDO part number: A2C5319291801
Mount / Standoff,
VDO part number: A2C59510854
Mode button (the one in the middle of the dash),
VDO part number: 240 205

LEVERS

Integrated Cylinder:

Brake lever (Aprilia / Ducati) TBC
Clutch lever (Aprilia / Ducati) 62640711A


Remote Cylinder:

Brake lever (Aprilia / Ducati) 62640071a (aka 1181)
Clutch lever (Aprilia / Ducati) 63140091A (aka 1180)

HANDLEBAR GRIPS

Magura 0720855

SEAL front forks (USD) 43X55X11/14
BR5566F
Click to expand...

Hi there
Has anyone come across the bolts for the 2010 billet clutch, the long part that screws into the clutch basket, spring goes on this an then a 6 mm bolt screws into that compressing the spring
Cheers
Rob
 
I guess it does no good to ask Norton for it. The cast clutch does not have this. Can you have one made ?
 
Garnett1957 said:
Hi there
Has anyone come across the bolts for the 2010 billet clutch, the long part that screws into the clutch basket, spring goes on this an then a 6 mm bolt screws into that compressing the spring
Cheers
Rob
Click to expand...
Hi Rob, and welcome. What’s the issue with yours? When I stripped mine, a couple of them came out with the bolt instead of the bolts undoing, so I screwed them back in with strong thread lock and staked the ends. Any decent machine shop should be able to make them for you.
 
 
 

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