Exhaust Nuts

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This head has over 100,000 miles on it with the original Exhaust threads. To keep the threads from blowing out the nut is screwed in first without the pipe (with a bit of silicone on the threads). Put in a couple washers before you screw in the nut. A sleeve is added to the pipe O.D. so it fits inside the nut and a loop is added for the spring - both are brazed on with phosphorus bronze brazing rod (higher temp than regular brazing rod). A little silicone is smeared on the pipe O.D. where it fits into the nut to get an air tight seal. Then you just retighten the nuts after a couple heat cycles and leave the nuts in. The vibration no longer pounds out the Exhaust threads because the pipes are not fixed to the nuts (the flanges on the pipes are removed and the pipes are held in with the springs). This is a trouble and worry free arrangement and it beats the hell out of having your alum threads getting pounded out.

Exhaust Nuts

This I like, maybe not the best looking solution, but it obviously works. Will any kind of high temp silicon be ok?
 
There's no problem if I haven't experienced it seems to be a common refrain.
Yet any Norton rebuild shop capable of serious engine work offers an exhaust thread repair. In talking to the proprietors you find out that they have fixed scads of them .
So obviously it is a weak spot.



Glen
 
There's no problem if I haven't experienced it seems to be a common refrain.
Yet any Norton rebuild shop capable of serious engine work offers an exhaust thread repair. In talking to the proprietors you find out that they have fixed scads of them .
So obviously it is a weak spot.



Glen


Yep, I just totaled the inserts I did last year. 152 of them. Jim
 
Most of the heads I've had have had the fins drilled but I've never had my brass nuts slacken off...... If a remember to tighten them up !
 
Yes its a weak spot and if they get loose and rattle out the threads you are looking at an expensive and time consuming repair. And then after the repair you can have the same thing happen all over again. I'll take the spring held modification on the previous page any day.
 
A piece of safety wire through the finning on the nut and secured on the exhaust valve cover nut per Fred at Old Britts has worked for the last 35,000+ miles for me.
 
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