Citric acid works remarkably wellI got great results with citric acid, then after rinsing out thoroughly, phosphorus acid to prevent flash rusting.
I did this on my Roadster tank. Took 2 days, but cleared the tanks of surface rust. The mistake I made was then washing it out with water. By the time it had dried thoroughly it had a layer of flash rust, despite being a warm dry day. Nothing serious, but I couldn't get rid of it. Thinking about it since, I should have stayed clear of water and rinsed it with fresh vinegar, then petrol.I recently completely removed bad surface rust from inside a Kawasaki tank using cleaning strength white vinegar. Its cheap as chips (and possibly still fairly tasty on the chips), so I bought enough to completely fill the tank and left it in there for a few days. Tank inside surface was clean and rust free afterwards. and no hard to the paint.
If you want to remove paint, the heated trichorethylene degreaser tank is good. It becomes more aggressive as it ages. But these days most metal finishers use 1.1.1 tricholroethane - it is not as poisonous.HYDROCLORIC treats everything . And rusts instanter . after rinsing . SO you then dump it full of PHOSPHORIC . Diluted . Both. Perhaps . Unlessn youve only got ten minutes .
Well , nobody mentioned Paint Jobs , Did They .
Recently done a Car Tank in this fashion . Dilute say 50 % - Roll & turn - rinse - repeat . to eliminate internal corrosion . Sitting on the bench for months with a little Phos. in it . Now .
Best ive seen is Engine Builders Non Acidic / Alkaline ( Suitable for Alloy Wheels ) HOT TANK . Not just the outside - of course . Youd wanna mask & bung the whole thing external ,
If you wanted ( to Try ) to save the paint job , with acid . If its only very light - No Scale - not to many pimples ! - 2/3 or 3/4 diluted Phosphoric maybe . BAD corrosion Hi Strength Hydrochloric
will go through pretty fast .
And you need tubs & ground sheets / alkatheen , rags , Trash Bags etc . And a powerfull hose handy . It hurts in any cuts in your hands . Did somebody mention GOGGLES .
Acetic acid is probably the worst acid you can work with. It attacks organic matter. After you have used it, your skin can start peeling off. You need to be extremely careful with it. With hydrochoric, you know also immediately if it gets on you. Phosphoric is fairly gentle.I recently completely removed bad surface rust from inside a Kawasaki tank using cleaning strength white vinegar. Its cheap as chips (and possibly still fairly tasty on the chips), so I bought enough to completely fill the tank and left it in there for a few days. Tank inside surface was clean and rust free afterwards. and no hard to the paint.
When you say Phosphoric acid, what strengh is best for rust removal? It seems to be available in 30% to 80% when sold as descaler/rust remover.Phosphoric acid tends to passivate steel as it removes rust. You can buy it as 'food acid'. Two places where I worked had big metal finishing shops, and I was the factory chemist.
If you use most other acids to remove rust, the steel immediately begins to rust again. One way to slow rusting is to flush the steel with a very dilute solution of potassium dichromate. But if you use phosphoric acid, you won't need to do that.
I dilute to 10% as much for safety in case of splashes, it does take longer but time is free in diy. I had some really rusty RSJ's recently and used full strength 80% and they went jet black from the iron phosphate coating the acid forms on the bare steel. Look like new with high zinc paint.When you say Phosphoric acid, what strengh is best for rust removal?