acotrel said:
I've often thought abpout building a bike using a modern sportster engine. If you fitted a pair of decent cams, they might even sound and go good. I believe you can even get 5 speed gear clusters for them
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If you shop carefully, you can upgrade the evo sportys quite easily and not for very much money. The cafe racer sporty thing has really taken off. there are a number of forums, besides Jockey Journal. theres 2 pretty good forums for Sportsters/buells and i mine data from them, Plus the Sportster performance handbook is prettty good with everything you need to know. There are a number of people who have documented a "how to" on the upgrades.
its generally easier and cheaper to start with a 883, a 1200 kit can be as cheap as 175-300 dollars and ready made new bolt on kit with cyls, pistons, gaskets and sundrys will be approx $500-600, upgrade exhaust, air filter, &Jetting and thats called a stage one tuning. you can get 65hp very easily with that.
Stock cams are actually pretty good,,,
Add in cams, performance ignition and upgraded carbs and 75-85 hp.
Add performance heads and more tweaking and you are up in Buell territory with 85-105hp and not unheard of to see 125 hp but then you are in short longevity range with frequent rebuilds to keep from ventilating.
I forget the exact year but i think its 1994 when they went to the 5 speed stock. Anthing that left the factory witha beltdrive is a 5 speed, Unlike a british bike where 5th gear is 1:1 most sportys feel like 5th is an overdrive. you can buy alternative gearsets for CR or 6 speeds for a true overdrive and anything in between,
As I said, Cafe racer Sportsters are the new hot ticket, Right now s the time to buy a project, cheap cheap cheap. Id consider selling one of my Sporsters right now to fund current projects
But you can fnd a lifestyle biker who lost the dream out there hard up for cash an desperate for cash selling alow mileage 883 or 1200 for $2500-3500, take off all the "live to ride" bling, peddle that crap on feebayand make a decent cafe racer, or upgrade to purpose built featherbed, use late model sport bike forks, wheels,brakes and suspension (Cheap,, price that stuff for wrecked GSXR ,CBR or Speedtriples)
Converesely, Anything Norton is going thru the roof price wise. Im glad i already have a pile of Nortons but you can build something really cool without going broke if you put some thought into it. do a websearch for "Cafe Sportster" for images
I built up my wifes 2000 sporty into a nice bike for less than a full auto head or a JS racing short rod kit. I have less than $900 into it. her Commando buildis going to be about 3x that with her and I doing all the work