New project, but missing VIN plate

There is nothing but black paint under the plate on the steering head of a 1971 20M3S Commando so that number has been added after it left the factory.
I did replace the VIN plate but took extra care to save the original for legality purposes.

Only the country legal system will dictate what happens with a new plate added and not having the original at hand.
View attachment 117161

Your engine number is stamped in the concave curve of the case (like mine) so will be March or early April 1971, the number was moved rearward to the flat surface sometime after that time period. (Maybe the guy who could stamp in that previous location retired)

This is the plate for the bike you have with that one only 500 or so after my own March 1971 stamped 1971 Fastback.

View attachment 117160

The vent from the location of what would have been the starter motor is fairly pointless as the divider wall is not drilled like the later engines to allow air flow from the central crankcase to the timing chest in any real volume.
The hole highlighted is the only purpose drilling on the camshaft breather 20M3S engine so flow would be restricted unless the case had extra's added for that purpose (venting)

View attachment 117159
there are posts elsewhere to show extra holes that can be drilled, like the later crankcases.
 
Made some progress in the last couple of days. Head off and cleaned a bit. Got my rocker spindle extractor in the post and put it to good use. I have no clue as to the state of the valve seats and will seek expert advice. Ditto with the spark plug which is still in there.

New project, but missing VIN plate


Struggled with the barrels as the pistons were seriously stuck. I though gravity and WD40 overnight might help:

New project, but missing VIN plate


But came to the conclusion that only heat and violence are useful here. Looks like the piston rings are welded in place:

New project, but missing VIN plate


I won't be using the points again:

New project, but missing VIN plate


New project, but missing VIN plate


Got the timing cover off. Quite a bit of goo in there:

New project, but missing VIN plate


and even a stow-away:

New project, but missing VIN plate


But now I am stuck with the cam shaft nut. The books says to use a cut out timing cover to support it but not everyone has a spare cover to chop up. Will try a bigger lever tomorrow. Any other suggestions?

Cheers
 
Ah, so this or the cutaway cover only protects the intermediate gear shaft. Do I need to support the camshaft somehow?
Norman White states "It is most important not to shock the camshaft nut into submission... for fear of snapping off the threaded end of the camshaft"
 
Do I need to support the camshaft somehow?
Norman White states "It is most important not to shock the camshaft nut into submission... for fear of snapping off the threaded end of the camshaft"
Camshaft is already supported by the Crankcase bushes on both ends.

You tighten the camshaft nut progressively not by hammering on the spanner to the required torque. This is especially important if you have a new cast chilled camshaft where due to the cast iron core it cracks easily, also the cast chilled torque figure for the nut is drastically lower than the factory manual.
 
So the camshaft nut came off with just a slightly longer lever - an old fork stanchion in this case. Now I have finally for the crank cases apart after buying a grinder to grind down the lips of the special crank pinion extractor tool (why don't they fit from factory?).

Some pics:

Quite dirty in there but no metal noticed
New project, but missing VIN plate



I guess I should replace the camshaft
New project, but missing VIN plate



Some scoring on the cases
New project, but missing VIN plate


Is that right angled cutaway supposed to be there?
New project, but missing VIN plate


Not sure how to get this off. I thought it would be in the crankcase. I only have the flimsy extractor from AN which doesn't fit behind the bearing. Should I just grind the lips thinner so they slip in behind?
New project, but missing VIN plate


Another question - should the intermediate shaft come out? Mine is quite solid. I see a circlip behind it but not sure what the purpose is. I don't see this on the drawings on AN
 
So the camshaft nut came off with just a slightly longer lever - an old fork stanchion in this case. Now I have finally for the crank cases apart after buying a grinder to grind down the lips of the special crank pinion extractor tool (why don't they fit from factory?).

Some pics:

Quite dirty in there but no metal noticed
View attachment 117393


I guess I should replace the camshaft
View attachment 117392


Some scoring on the cases


Another question - should the intermediate shaft come out? Mine is quite solid. I see a circlip behind it but not sure what the purpose is. I don't see this on the drawings on AN
Only if there is a good reason to remove it: Remove the circlip, heat the case to about 200F and push it out from the inside. The circlip keeps it from going further inward - it does not keep it from going outward - the timing cover does that.
 
OK, will leave the intermediate shaft, though I suppose I need to mask it off before getting it vapour blasted.
I wonder why AN sell this and not a decent one like above. Is there somewhere else this one will be required?

New project, but missing VIN plate
 
I suppose I need to mask it off before getting it vapour blasted.
That would work, note with vapour blasting you will need to clean the cases thoroughly afterwards as even with the grit being within a fluid it will get everywhere and enter joints and holes no matter how well they are masked. I have stopped vapour blasting and now clean in an ultrasonic bath, but one large enough for a crankcase half is expensive.

An example half in and half out and ran for 20 mins

New project, but missing VIN plate


a finished brakeplate

New project, but missing VIN plate
 
I still have a question about the main bearing in the photo above - is it broken given that it is not in its surrounding shell in the crankcase? It surely shouldn't be in two parts? All videos I have seen show heating the crank cases to get the complete bearings out.
 
is it broken given that it is not in its surrounding shell in the crankcase?

No. That's the early roller bearing with the rollers attached to the inner race. If original then it's likely to be marked MRJA30.

It surely shouldn't be in two parts?

Yes, it should even if it's the later type with the rollers attached to the outer race (NJ306E).
 
Roller bearings come in several forms, the one where the rollers is captured in both the inner and outer is not used on Norton's as the bearing is required to float and allow easy assembly and disassembly. Some of these floating type bearings the rollers are either held by the inner or the outer. If, as yours are, the rollers are held by the inner then the rollers stay on the crank, the most common one has the rollers held by the outer leaving the inner ring on the crank and a lot easier to get the knife edge puller behind. You may have to pull the rollers and the cage off to get proper access to the inner.

Page 4 for a better explanation


You have NF and you are best with NJ
 
Later engines also have a roller on the timing side where yours has the ball bearing.
 
Yes, the roller bearing is MRJA30 made in England.

New project, but missing VIN plate


The ball bearing is Swedish.

New project, but missing VIN plate


I guess none of these are made in Europe any more. Thanks for the doc above - I will now know more than I ever wanted to about bearings :D.

Engine parts now away for cleaning. Now to make a shopping list... more questions will certainly follow.
Thanks all
 
The normal way to go is to upgrade to the later twin rollers nicknamed Superblends which will fit all the way back to the 500's. Assembly is much easier if you use the supplied rollers from AN or RGM, they will be FAG bearings made in India.

New project, but missing VIN plate


850 parts, superblend both sides


500 twin model 7 parts with ball on timing side and superblend on driveside


By going two superblend the crank can float from side to side but this has no ill effects.
 
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