Friend had a problem with a new(?) timing cover. As is normal once he had sorted it I heard about it. As he is trying to run a business servicing peoples Nortons etc this was a problem. Being an inquisitive soul he spent hours investigating for which of course as per usual he could not charge the customer. He put the cover up and digitally checked all the holes to the drawing......not a problem.....He eventually found it.....the hole that locates the idler shaft was NOT at right angles to the timing cover face.....someone had done some welding and it had pulled the hole over......