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Quite right. A sealant would be fine (but also unhelpful in this application as the sealing is done by the washer, not the thread).

I was indeed referring to thread lock, if that’s used then clearly the chance of such a failure, if ever the tap is turned, is greatly increased.
I strongly disagree. That dowty washer was never intended to reach down between threads and seal gas. They are sketchy at best. Bin them, use a gasoline proof sealer (I use Loctite 567) and it's leak free, easily removable.
JMWO

 
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I strongly disagree. That dowty washer was never intended to reach down between threads and seal gas. They are sketchy at best. Bin them, use a gasoline proof sealer (I use Loctite 567) and it's leak free, easily removable.
JMWO

As designed, the tap was intended to seal against the sealing washer and tank. The parallel threads were never intended to seal against petrol.

Not saying you can’t… never tried it… just that it isn’t the intended method and therefore shouldn’t be necessary.

But we digress from my main point, which was that use of thread lock can increase the likelihood of shearing a tap off as per the OPs.

So, use thread sealant if you wish, but do not use thread lock, is my advice.
 
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As designed, the tap was intended to seal against the sealing washer and tank. The parallel threads were never intended to seal against petrol.

Not saying you can’t… never tried it… just that it isn’t the intended method and therefore shouldn’t be necessary.

But we digress from my main point, which was that use of thread lock can increase the likelihood of shearing a tap off as per the OPs.

So, use thread sealant if you wish, but do not use thread lock, is my advice.
Did the original taps have a shoulder (I was thinking about this in rush hour traffic this afternoon.) I imagine it would have had to, to use that washer effectively.
 
I had a petrol tap break like that once, it will unscrew easily enough. A wide bladed screwdriver in the hole is all it will need to turn it out.
I used your tip and it came out with ease. Thanks.
 

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I'm guessing my SU plus associated paraphernalia must weigh at least three, possibly four times the single Mikuni set up (I have had both here :) ), yet that hangs happily on just the two outer fasteners. Assuming your mating surfaces are true I'd ditch the inner bolts/screws/studs.......
I also ran an SU a while back in the 80:s, home made intake which was angled to the left so the carb was sticking out on the side. That intake sat with the outer screws only, as far as I remember it worked ok.
 
Did the original taps have a shoulder (I was thinking about this in rush hour traffic this afternoon.) I imagine it would have had to, to use that washer effectively.
The original taps had a locknut as far as I know ?
I always use PTFE tape on the threads
 
Did the original taps have a shoulder (I was thinking about this in rush hour traffic this afternoon.) I imagine it would have had to, to use that washer effectively.

I think you’re right about older (pre Commando) taps as many had a flange, I assume fibre or perhaps copper washers were the norm for them.

Without a flange petrol could leak past the jam nut threads I imagine. Hence the washers used as explained in LABs link.
 
Got my taps from Morries Place today, a day earlier than expected. I think they look of better quality than the old. Installed taps, added primary and engine oil, lubed chain and added fuel. The beast fired up at the touch of the start button. I promptly took off for a short ride. It rode and sounded beautiful! Rode it to the gas station and filled with the good stuff and returned to the shop. It was then deer-thirty so no more riding for tonight. Going to do some serious riding tomorrow for sure. Happy, fuckin' happy.
 

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Got my taps from Morries Place today, a day earlier than expected. I think they look of better quality than the old. Installed taps, added primary and engine oil, lubed chain and added fuel. The beast fired up at the touch of the start button. I promptly took off for a short ride. It rode and sounded beautiful! Rode it to the gas station and filled with the good stuff and returned to the shop. It was then deer-thirty so no more riding for tonight. Going to do some serious riding tomorrow for sure. Happy, fuckin' happy.
Glad to see you are back on line so quickly. Better luck now I hope .
 
Went on a 73 mile test ride today. Everything went perfectly. The bike ran and rode well much to my content. Every place I stopped I checked for leaks, loose fasteners etc. and found no issues. Tomorrow I’ll check my valve lash again and retorque my head. After that I’m going on a longer ride to visit my aunt. Good riding my friends. Thanks for all the help.
 
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