Amperes and headlights - am I imagining a problem?

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Any ideas as to how to increase the power to my headlight w/o switching from positive to neg ground (which is needed to switch to a HID system)? I'm tired of running with my dip beam 'oil lamp', and Washington state refuses to install road braile for Norton riders.
 
DRSkeens said:
Any ideas as to how to increase the power to my headlight w/o switching from positive to neg ground (which is needed to switch to a HID system)? I'm tired of running with my dip beam 'oil lamp', and Washington state refuses to install road braile for Norton riders.
I run a 45W Halogen unit, brighter than my modern Triumph Tiger. Standard single phase alt., rectifier and zener keeps up just fine. Use a relay to ensure the lamp gets full voltage.
 
DogT said:
Now you've got me confused too. I just went out and without starting the bike, I don't have headights without turning on the ignition. Go figure.
I know, I'm not helping, I may need to check out my wiring and it's too cold out to mess around very long but I'll get back on it.
Dave
69S


re; When I do turn on the ignition and switch on the headlamp, I get more discharge amps on the meter in low beam than high beam????


Generally because on low beam you switch on a set of alternators coils and on high beam you switch on yet another set of coils.
You have just hit the nail on the head as to why the motor industry stopped fitting amp meters. They were generally fine on the old type 6/12 volt direct current generators but when they went over to alternators they became confusing to most of the general public at large, this is not helped by the originally fitted cheap ammeters that are now 30 odd years old, and maybe a bit clapped out, on most 1970-80s Norton’s.
Every time you switch on your headlight with the engine running (if it is working normally) another set of generator coils are activated, and deactivated when you switch them off, together with the rise and fall of the speed that the engine runs – I gave up relying on those cheap ammeters fitted to Norton’s as a means of reading the output with any sort of accurately.
The most accurate way of measuring generator output s to obtain a digital voltmeter, and at least one a month to observe any faults as a preventive measure, connect the voltmeter across the battery terminals and observe the reading; when working normally it reads around 12.5 volts on tick-over rising to 14.3 to 14.7 volts when the engine running at a constant speed between 2-3000 revs, (or higher- and I stress constant speed) whatever position the headlight switch is.
Note; do not use horn or indicators when doing this as it will only confuse you.
 
Bernhard said:
Generally because on low beam you switch on a set of alternators coils and on high beam you switch on yet another set of coils.


That certainly does not apply to any Commando, or any other British bike that had a two wire alternator as all coils work simultaneously, all the output is fed to the rectifier, and excess output controlled by the regulator (Zener).

With the crude pre-Zener charge controlled 6V Lucas system that I think you are referring to, four out of the six alternator coils usually powered the headlamp via the headlamp switch, and the other two coils fed the charging system.
 
hello
new guy here
my name is Ed
getting a "74 commando in about a month

look's like i've found sa site with a wealth of info here
 
concours said:
DRSkeens said:
Any ideas as to how to increase the power to my headlight w/o switching from positive to neg ground (which is needed to switch to a HID system)? I'm tired of running with my dip beam 'oil lamp', and Washington state refuses to install road braile for Norton riders.
I run a 45W Halogen unit, brighter than my modern Triumph Tiger. Standard single phase alt., rectifier and zener keeps up just fine. Use a relay to ensure the lamp gets full voltage.

I'm using a 55/60W H4 bulb in a Bosch H4 reflector and the stock system keeps the battery charged OK. Have not added relays yet but am using a "plus" bulb that is noticeably brighter than a standard H4....the extra brightness is at the expense of reduced life but given the low average voltage of a Commando compared to a modern vehicle life should be reasonable, have been running mine for two years or so.

Amperes and headlights - am I imagining a problem?
 
Your ammeter is reading what is being delivered to the system with the alternator wired the way you have it. The problem with the early Commando wiring harness featuring an ammeter is, the current travels from the battery up to the front of the bike to the ammeter, then back to the battery area and the ign switch, then forward to the headlight switch again before it's done any work. I suggest you bin the ammeter and remove two lengths of wire feeding it. What you are really interested in is the system voltage. There are some gucci LED voltage indicators available on ebay for about £10 (search Gammatronix). You will easily loose half to one volt between the battery and the headlight with the current going from Batt to ammeter to ign switch to headlight switch to dip switch and finally to the headlight bulb. Well worth fitting two mini relays in the headlight, one for dip and one for main, and run two fat wires from the battery to the headlight via the relays. The relays are switched by the original 2 wires from the dip switch. Result is brilliant lights.
 
L.A.B. said:
Bernhard said:
Generally because on low beam you switch on a set of alternators coils and on high beam you switch on yet another set of coils.


That certainly does not apply to any Commando, or any other British bike that had a two wire alternator as all coils work simultaneously, all the output is fed to the rectifier, and excess output controlled by the regulator (Zener).

With the crude pre-Zener charge controlled 6V Lucas system that I think you are referring to, four out of the six alternator coils usually powered the headlamp via the headlamp switch, and the other two coils fed the charging system.

Assuming you are right, the you have one live wire and one earth wire; am I correct :?:
Or, are both the two wired alternators passing current :?:

The reason I ask is because iI have nwever worked on a 2 wired machine.
 
Bernhard said:
Assuming you are right, the you have one live wire and one earth wire; am I correct

No, that wouldn't be correct.

Bernhard said:
Or, are both the two wired alternators passing current :?:

I suggest you read through the charging section in the manual and study the wiring diagrams.: http://britmoto.com/manuals/Manuals/750_man.pdf

Bernhard said:
The reason I ask is because iI have nwever worked on a 2 wired machine.

By the late mid-late 60's many British bikes had 12V electrical systems, these usually had a three wire (RM19 etc.) single phase alternator with two stator output wires (Green/Black & Green.Yellow) connected ahead of the rectifier to give 12V operation, however, the majority of Commandos had the 120W RM21 two wire stator, except for the 850 JPN and 850 MkIII models that had a higher output (180W) two wire RM23 alternator

http://www.gabma.us/elec/6Vto12V.pdf
 
At what rpm do the rm21 and rm23 produce their rated output? I tried running a heated vest (40watts) , lights (55 watts total) plus boyer analog ignition with the rm 21. This was too much load for the alternator at normal road speeds, up to seventy mph. The ammeter showed about two amps discharge at best, and even a thirty minute ride had he voltage down from 12.6 at start to 11.8 at finish. I have since fitted one of Paul Goffs neat little low draw halogen pilot bulbs. The rm 21 can run this light along with the heated vest, but it is a daytime only setup.

The rm23 on the mk3 (also analog boyer ignition) seems to handle the full lighting and heated vest load OK, battery voltage is at 12.5 after a two hour ride.

Glen
 
concours said:
I run a 45W Halogen unit, brighter than my modern Triumph Tiger. Standard single phase alt., rectifier and zener keeps up just fine. Use a relay to ensure the lamp gets full voltage.
Finally. Putting in halogen bulbs and high output alternators but still counting on decrepit connections and switch gear that are exposed to the elements is wishful thinking.
I like having an ammeter. A voltmeter only tells you how far the horse has gone after it's left the barn. An ammeter tells you what's happening in real time. Some interesting reading.

http://www.tonyfoale.com/Articles/Ignition/Sidebar.htm
http://www.nortonownersclub.org/support ... alternator
Amperes and headlights - am I imagining a problem?
 
Do not forget figures for RM21 and RM23 were given for a brand new alternator. a 40 years old permanent magnet is not the same as a new one, gaps between stator and rotor could be sub-optimize . On the other hand a solid state rectifier could save you a few watts.

Anyway RM23 output of 180 W is at 5000 rpm , with 140W at 3000 rpm.
 
Thanks Les and JRD. I can see why the RM21 wasn't quite up to the task. On the other hand, as long as the RM23 comes somewhere close to original output, that will be plenty of power.


Glen
 
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