Advantages of longer rods in Nortons

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Music to my ears Jim. What's up with Gary putting the Norton up for sale? Much as we all focus on the hi speed aspects of extra power its more the rather slower speeds that fascinate me with one to one tire grind/spin on each throttle twitch with slight delay till the hook up forward, often in slightly different aim so like power steering with forks just doing their own thing w/o much pilot attention-effort. I got used to the squealing sounds and a bit squirrely ya supposed to get on a hot rod on each up shift. Jim's long rods and light pistons make's Peel performance attempt possible long enough to find pecking orders then enough left over for couple decades pay back trying not to be taken out by routine road hazards. Will cost about $300 for Bore Tech carbide in Peel for fudge factor while still apart. The power character I'm after gives a type of digital traction play but more traction allows better extremes so balance factor oscillation through swing arm comes into play on Peel and think I want closer to 77% for more rear grip by getting more fro/aft forces inline with both iso mounts. I think if I drilled out JE pistons and rod details like Jim might get near 70% with some rpm increase w/o dealing with crank plug weights. Get on some nice grass or Gravel and give er some quick blips in lower gears for sense of how tarmac can-should feel too.
 
Anybody who can keep a Norton together and win races has my respect. I'm still waiting for the big bang with my 850, the only reason it hasn't happened is that I don't use the bike much. If I was racing regularly, I wouldn't hesitate to use Jim's rods and light pistons. In my own experience with Triumph twins, cutting the piston weight is a very good thing to do. All of this does not take away from the rider, however if the bike is excellent it all becomes much easier. It is obvious that the way the bike is set up must really suit the way Gary Thwaites rides. In my situation, I am the one building the bike - also the one riding it. So I don't have communication problems that exist even in teams of two people. My memory is my enemy these days. Some of the things I forget to do really irritate me. The answer is to do it while you are young, - the trouble is you cannot put an old head on young shoulders.
A lot depends on what bike you choose to race. I wasted my time with a bike that was never going to be competitive without a big money investment, and there was no capacity class for it. I learned a lot about how not to do things, however got a very hard time. Even though I built the Seeley 850 in about 1978, I did not discover it's potential until about 2002. I am now actually impressed with the commando engine.
 
Steve, the first thing I did with the crank in my 850 was tap a thread into the hole in the counterweight, and fit a steel plug. It is installed with blue Loctite and the end of the thread has been punched a couple of times. I started to drill the flywheel on the journal side, however backed away for fear of weakening it. I only drilled two 6mm holes, and the balance factor came out to be 72%. That is enough for the motor to smooth out at 6,000 to 7,000 RPM.
 
acotrel said:
Dances with Shrapnel said:
SteveA said:
No doubt that the 1007 in question works as a Seeley Commando....

The Seeley Mk2 can only accept up to a certain width of rear tire to handle the greater torque of a 1,007cc. Even before you get to that tire width limit one would be diminishing the nimble quick handling characteristics of a classic Seeley Mk2. As Keith Stephenson warned me, go too wide with the tire(s) and the fine handling characteristics of a Mk2 Seeley are spoiled. Big motor and carefully control throttle driving out of a turn with a narrower rear tire is fine (like driving on razor edge of traction but then you loose the opportunity to use that torque to drive out of the turns and it becomes more of a straight line machine.

I agree, however I recently asked the question on this forum whether anyone had ever hi-sided a commando. It does not seem to happen unless the drive train breaks. My Mk3 Seeley has greatly reduced trail and tightens it's line considerably in corners, if gassed hard when laid over. It has never moved even when given the biggest squirt, however I do run very high overall gearing with a close box. I never raced with decent rubber in the old days, now with my Seeley I often gas it extremely hard and think 'this must step out and try to launch me' - it never happens. I don't really believe this stuff about 'excellent riders' - if the bike does a lot for you, you look really good. I don't believe I am a good rider, however I do know how to survive.

Hang on, I thought you put on triple clamps with less offset, that will increase the trail.

Back to long rods... I have a set in mine although I havent run it yet, the other thing I like about Jims setup is the thin rings
 
jseng1 said:
SteveA said:
No doubt that the 1007 in question works as a Seeley Commando....but I will repeat, ridden by an exceptional rider....

If the whole field were 1007s he would still have a very good chance of taking the win.....

However, the bike is, I think. still up for sale, so with the CRMC season starting tomorrow we will see what happens this year....

My own prediction is that there will be few 1007 Nortons to emulate the Watson bike and that the overall race win will be a multi cylinder bike and the leading twin will be of less than 1000 cc and may not even be a Norton...think Weslake!....I shall in any case watch with interest as I hope to join them on a 750 short stroke by year end (though I don't expect to be troubling anyone for the race win!).

Don't put so much on the race results of one rider on one bike....

Gary Thwaites is a fantastic rider - of that there is no doubt. And the 1000cc Nort probably wouldn't have won the championship without him. But it takes the bike and the rider to win. The amazing thing about that bike is that it won every race and never crapped out. The only time he pulled in was because of a melting rear tire. You have to give credit to Gordon Humphrey for his wrenching expertise and the choice of lightweight internals that helped keep everything together. There have been plenty of other big bore Nortons that shook themselves to death and DNF with the heavy pistons they used.

Gary Thwaites in center below.

Advantages of longer rods in Nortons

Picture sort of illustrates my point Jim....top 3 in 1300 twins class

#47 is a 900 Weslake and #72 is a 750 Weslake....

Gary will also have beaten both bikes on earlier incarnations of the 1000 and at on occasion the 750 Weslake when riding Dave Watson's 750 90 degree crank Norton...

Gary rode for Dave Watson, and as you say engines by Gordon, great job by everyone

Without Dave and Gary, expect the Weslakes to rule....we will see...waiting for news of first race meeting of year...
 
SteveA said:
jseng1 said:
SteveA said:
No doubt that the 1007 in question works as a Seeley Commando....but I will repeat, ridden by an exceptional rider....

If the whole field were 1007s he would still have a very good chance of taking the win.....

However, the bike is, I think. still up for sale, so with the CRMC season starting tomorrow we will see what happens this year....

My own prediction is that there will be few 1007 Nortons to emulate the Watson bike and that the overall race win will be a multi cylinder bike and the leading twin will be of less than 1000 cc and may not even be a Norton...think Weslake!....I shall in any case watch with interest as I hope to join them on a 750 short stroke by year end (though I don't expect to be troubling anyone for the race win!).

Don't put so much on the race results of one rider on one bike....

Gary Thwaites is a fantastic rider - of that there is no doubt. And the 1000cc Nort probably wouldn't have won the championship without him. But it takes the bike and the rider to win. The amazing thing about that bike is that it won every race and never crapped out. The only time he pulled in was because of a melting rear tire. You have to give credit to Gordon Humphrey for his wrenching expertise and the choice of lightweight internals that helped keep everything together. There have been plenty of other big bore Nortons that shook themselves to death and DNF with the heavy pistons they used.

Gary Thwaites in center below.

Advantages of longer rods in Nortons

Picture sort of illustrates my point Jim....top 3 in 1300 twins class

#47 is a 900 Weslake and #72 is a 750 Weslake....

Gary will also have beaten both bikes on earlier incarnations of the 1000 and at on occasion the 750 Weslake when riding Dave Watson's 750 90 degree crank Norton...

Gary rode for Dave Watson, and as you say engines by Gordon, great job by everyone

Without Dave and Gary, expect the Weslakes to rule....we will see...waiting for news of first race meeting of year...

There is no doubt that the Weslake is a great motor. And the 4 valves per cylinder is a big advantage over 2 valves. But there is another way to keep Norton in the front - technically - and that's to go with the Harley 750 XR D ports etc. 100 HP is available with the HD 750 and 110 or 120 HP should be available a 1000cc. 100+ HP should be available with a 1000 Nort if someone were to go to the trouble of researching the HD XR (I have and that info is available). This means welding up the combustion chamber and lowering it about 3/8" & ad a fin to raise the port in relation to the valve heads and copying the Harley D ports. It also means looking at the intake track length, ex pipes and cam etc. The Harley has a very good cylinder filling design for a pushrod twin. And they should be when you consider how far they have been developed. Its not likely that anyone would ever get to this because of how much trouble it would be. But thats where I would go if I were still racing. It would also require welding on more fining as Comstock has done in the past because that much power is going to overheat things (the Weslake motor would have the same problem if it managed that much HP). Looks like I'm getting off topic of my own post.

Look at the big difference in down draft height between the HD port (front) and the Norton below
Advantages of longer rods in Nortons


More Harley port info here
norton-intake-ports-compared-harley-750-t16544.html?hilit=harley

Some people express reservations about short pistons on Nortons but its the only way to go for more power and reliability (less stress). See a very short Weslake piston below.
Advantages of longer rods in Nortons


Jim Comstocks 750 earlier racing head with experimental D ports and extra finning. Jim Comstock claimed some pretty high HP figures with this head. This head was previous to his full auto head design.
Advantages of longer rods in Nortons
 
Jim I've a good spare standard 28.5 mm port 750 head that sure woke up past Peel that I could send for you to direct its transformation for use on Maney 920 cylinder.
 
Cheesy, the trail on my Seeley is about 92mm. Whatever you do, it is the complete package which must function correctly and inspire confidence.
 
jseng1 said:
There is no doubt that the Weslake is a great motor. And the 4 valves per cylinder is a big advantage over 2 valves. But there is another way to keep Norton in the front - technically - and that's to go with the Harley 750 XR D ports etc. 100 HP is available with the HD 750 and 110 or 120 HP should be available a 1000cc. 100+ HP should be available with a 1000 Nort if someone were to go to the trouble of researching the HD XR (I have and that info is available). This means welding up the combustion chamber and lowering it about 3/8" & ad a fin to raise the port in relation to the valve heads and copying the Harley D ports. It also means looking at the intake track length, ex pipes and cam etc. The Harley has a very good cylinder filling design for a pushrod twin. And they should be when you consider how far they have been developed. Its not likely that anyone would ever get to this because of how much trouble it would be. But thats where I would go if I were still racing. It would also require welding on more fining as Comstock has done in the past because that much power is going to overheat things (the Weslake motor would have the same problem if it managed that much HP). Looks like I'm getting off topic of my own post.

Look at the big difference in down draft height between the HD port (front) and the Norton below
Advantages of longer rods in Nortons


More Harley port info here
http://www.accessnorton.com/norton-intake-ports-compared-harley-750-t16544.html?hilit=harley
Well, I'll try to do my fair share in keeping things off topic too.

If someone were attempting to modify a Norton head, ala oval port XR-750 as described above, there may be merit in pointing out a couple features of the port that may not be obvious from the pictures and description. The XR port is certainly a higher port with larger short-side radius than the Norton port, as shown by Jim's picture above. However, the picture might imply to some that both ports are oriented as shown in the picture, i.e., side by side and aiming straight at the bore, however, the XR port is not oriented like that. The XR ports are "swiveled" about the guide centerline to set them well off the fore/aft centerline of the engine, where the IN port is positioned to the right rear and the EX is positioned to the left front. But the more significant thing that occurs when the port is rotated is that the floor, i.e., the short side radius, is no longer on the "bottom" of the port (6 o'clock), but rather has been rotated up the side of the port to ~ 4 o'clock. By rotating the port in this fashion the short side radius is not discharging into a shrouded/masked position at the extreme edge of the combustion chamber as it would be in the 6 o'clock orientation, but rather is discharging from a significantly more favorable position. How the port location/orientation affects tumble, swirl, etc is well beyond my comprehension, but the performance suggests it's all working well together. And of course the large XR IN valve (44mm?) also doesn't hurt a thing.

Thought it worthwhile to bring this stuff up in the event some ambitious practitioner takes on such a project, and in the end wonders why he can't get it to flow like the rotated XR port. I think we need the late Ken Augustine to undertake something like this, since he is the one that developed the XR oval port for HD in the 1st place. Come to think of it, I seem to have some vague recollection of a forum post somewhere that he had done some major reconfiguring of a Norton head to get it all working as Jim S described above. Someone here know anything about that?

Hopefully the pictures below will allow the imagery to come clear in your mind's eye.

Valve guides are oriented fore/aft on engine centerline, degree of port swivel/rotation is obvious.
Advantages of longer rods in Nortons


Port floor is rotated well up the side of combustion chamber. Note large anti-reversion shelf on EX port.
Advantages of longer rods in Nortons


The port floor can be seen here rotated well off the edge of the combustion chamber to the upper right.
Advantages of longer rods in Nortons


As along as we're off topic let's continue on. There are so many Norton performance related threads going on simultaneously on this forum I can't keep them all straight. Earlier in this thread hobot said
"Now picture how to make an over square 360' twin from scratch with all we now know."
His thought has overlap with other current threads so I'll post my thoughts on the subject here.

I think it's already been done via the Kawasaki Ninja 650 or whatever else they use this 650 vertical twin in. It's a sturdy little engine having 3 main bearings, 180 deg forged crank (yeah I know it's not a 360, but 270, 180, what's a few degrees between friends), balancer, B x S of 83 mm x 60 mm, 4-valve DOHC design, liquid cooled, fuel injected (38 mm throttle bodies), etc that when poked and stroked to 750cc, makes ~ 100 HP. So IMHO this is the best thing presently going in small vertical twins.

Last fall in flat track these Kawas were spankin the XR-750s pretty handily (XRs were 32 mm restrictor plate engines at ~ 85 HP). In light of these results the AMA did what it always does when Harley gets beat, they gave it back an advantage by removing the restrictors from the XR. Stay tuned for how this season goes. If both bikes are at 100 HP the Harley should be handily spanking back with its superior ability to put the power to the ground. But in the end, I believe the Kawa is tough and very economical to campaign vs an XR which takes 10s of thousands of dollars to campaign.

My $0.02.
 
Mechanical mind expanding WZ. Ninja 900 gave me the experience to test if pavement behaved like THE Gravel if doing it harsh enough and sure enough it does though rather easier on pilot and tires. The Ninja 650 canted twin bore stroke currently is 83 x 60 with stock hp 71. To see a really bad one and not offend Commando people check this out along with HD and Ducati's KTM's and even Suzuki SV650's bored to 700 for 80+ rwhp. Article emphases how refined and easy the XR is on power character and handling it.
http://www.motorcycle-usa.com/164/8767/ ... -650R.aspx
 
WZ507 said:
The XR ports are "swiveled" about the guide centerline to set them well off the fore/aft centerline of the engine......

Good stuff and thanks for the posts WZ507.

For what it is worth, the Norton big twin head also has this feature with the intake valves where their location is rotated several degrees about the centerline of the cylinder, thus the intakes are swiveled around the guides so the ports are parallel. This allows for more space for a greater radius. My thoughts are that this all came about to get the exhaust valves further apart for better cooling and out of dumb luck Norton developed one of the best flowing and performing heads.

The XR 750 also has an intake valve much larger than can be fit into even the large bore (combustion chamber) of a Norton Ultra Short Stroke (81mm bore); this is due to the much steeper valve face angles used by the XR750. You can see that with the picture above of the XR750 combustion chamber shown above where the chamber is a relatively deep pocket when compared to that of a Norton.

Now, back on topic..... :D
 
jseng1 said:

Well......the Weslakes didn't cut it this weekend, though in truth entry was small.....at least a couple of the wins went to Nigel Hall-Smith with his 960 Triton two valver!

Gary entered 1300 multis on a Triumph triple....
 
SteveA said:
jseng1 said:

Well......the Weslakes didn't cut it this weekend, though in truth entry was small.....at least a couple of the wins went to Nigel Hall-Smith with his 960 Triton two valver!

Gary entered 1300 multis on a Triumph triple....

And won the 4 races he entered, lapping at least half the field.......
 
Just talked to Norman White. When racing - He went to lighter shorter pistons and 10mm longer than stock titanium rods to keep his cases from cracking. Trying to get more info.
 
jseng1 said:
Just talked to Norman White. When racing - He went to lighter shorter pistons and 10mm longer than stock titanium rods to keep his cases from cracking. Trying to get more info.

Jim,

I was in Norman's shop a couple of times recently. He made me a great belt drive for me, but he also got one set of my 850 iron barrels linered and another bored to take the two sets of your pistons I have, which you know because we discussed piston clearances if you recall.

Norman showed me the JE pistons he had made some years ago...they really look similar to yours...thats why he went up stairs and got one to show me, they predate yours by some years. He also told me about the titanium rods and the advantages he got from reduced weights.....its on here somewhere...

Norman had his pistons made in fewer sizes than you stock.
 
I would think that Jim's rods and pistons are better established, so easier to replace a single item if necessary ?
 
A fair number of people have had JE make pistons for Commandos over the years. Although they don't list a Commando piston design of their own, they have built plenty of them for customers. They are pretty reasonable to deal with, and will make pretty much any sort of piston you want, and the price is good as long as you're buying in reasonable quantity. They've been making them for me in a variety of sizes from 73 mm to 83 mm since 1999. I used to use Venolia, and had no complaints with their product, but I switched to JE right after they invested a huge amount of money in new machinery and state-of-the-art quality control processes. Kenny Dreer had them make pistons with an offset dome to center it in the combustion chamber for his 880 conversions, and Jim Schmidt has been using them for his lightweight pistons for several years now. I didn't know Norman White was also one of their customers, but it's understandable. They are one of the top specialty piston manufacturers around. There are probably several other Commando tuners out there who have used JE as their piston supplier, I just don't happen to know who they are.

I'd be curious how Norman managed to get them to deal with him directly. When Steve Maney tried that back in 2000 or thereabouts, they told him he had to go through their UK distributor, who wasn't interested in dealing with custom orders. That's how I ended up as the middleman between Steve and JE. Maybe one of you could ask Norman that next time you are in his shop. It could be an interesting story. I visited Norman in his shop back in the late '80s, when he was still working on his first JPN replica, and had a fascinating discussion with him. I used one of his compact belt drive kits for years on my 750 race bike.

Besides Venolia and JE, I've used custom Commando pistons from Forgedtrue and Arias, and I've known of others having them made by Ross. If anyone really wants a special design piston, there are plenty of manufacturers willing to do them. some have minimum order sizes, but some don't. As I recall, Venolia didn't used to have a minimum. I once had them make a single replacement piston, copying a sample I sent them, for an unusual Honda 4 cylinder race bike for a customer in Australia. If someone really wants to get carried away with technology for their Commando, JE can do pistons with all sorts of trick features like extreme 3-D CNC lightening cuts inside, special coatings, lubrication drillings and grooves, trick rings, DLC coated titanium pins, and so on. However, the saying about silk purses and sow's ears comes to mind.

In the UK, both Omega and Cosworth used to do really nice custom forged piston designs, but they eventually lost interest in doing small orders, and raised their minimum order sizes to a point that makes it prohibitive for smaller shops. I'm confident there are still smaller piston manufacturers there that would still be interested in specialty designs.

That should be enough babble for this post. Some things just seem to trigger my urge to go on and on.

Ken
 
Difficult for me to know, but I got them impression from Norman that his JE piston design predated Jim's by several years.

There are similarities, but also differences, even to the untrained and time limited eye.

I am pretty sure Norman can be persuasive and of course he has pedigree, and I suspect may have established investment to generate a significant batch, which is probably why he staill has some.
 
SteveA said:
jseng1 said:
Just talked to Norman White. When racing - He went to lighter shorter pistons and 10mm longer than stock titanium rods to keep his cases from cracking.

Jim,

I was in Norman's shop a couple of times recently. He made me a great belt drive for me, but he also got one set of my 850 iron barrels linered and another bored to take the two sets of your pistons I have, which you know because we discussed piston clearances if you recall.

Norman showed me the JE pistons he had made some years ago...they really look similar to yours...thats why he went up stairs and got one to show me, they predate yours by some years. He also told me about the titanium rods and the advantages he got from reduced weights.....its on here somewhere...

Norman had his pistons made in fewer sizes than you stock.

They may be very close. His skirt is about the same length. The JS motorsport piston, pin & rings come out to 281 grams. Normans is 318
 
Hi

Steve, Nigel Hall Smiths bike is a Weslake top end on T140 cases. Over the years he has run Morgo rods? longer? or just stronger?, Nourish pistons, then Triumph Daytona (Hinkley) pistons, then made his own" short" pistons. Seems everyone is doing it :D
Encouraging to know that the best Norton Commando in the field was Al with his Rickman & my stock, well 20 thou over. 850 engine & 4 speed box. Still using the standard mastercylinder. This season he has skimmed the head 30 thou & fitted a "better cam" than the standard cam it had last season. Good package good rider. Hope for us all. Only so much you can get out of a Commando engine surely. :D
Its only money! I seem to be able to blow up the good stuff should have just brought a standard engine. Then again if I had the money I would cast a new down draft head add fins, shorten the barrel, fit titanium rods & then still get beaten by Al :D

Gary won by a mile cant think why Dave brought him a Rob North to play with.

Chris
 
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