Some time ago I sent the barrel and forged pistons to a Norton industry expert for an overbore to +.020. I asked for a 5.2 skit clearance. I had no reason to doubt the quality of the work and decided to skip my usual measurement protocol. I knew up-front that I was on the tight end for clearance, 5.5 was recommended. I wasn't going to race and I didn't care how long it took to complete the run-in, I was thinking 1000 miles.
I fired it up and rode around the industrial park for a little over 20 minutes to break-in the cam and was amazed that the engine was so quiet. I heard the valve train, but not the usual engine noise(s). Forged pistons, everyone should have them. I knew that the racers had been keep a big secret...
At 1100 miles with many cycles of re-torquing, setting, changing fluids and checking all fasteners I was ready to start using the upper end of the tach; I would listen to the engine, watch for "tight" spots and if present challenge them carefully.
I got on the Interstate/freeway/A class motorway and started feeding the engine throttle, backing off periodically. I got no indication that a full bore run wasn't in the cards, so I let her rip. At a tad over 90 I felt the engine begin losing power, so I backed off got in the exit lane, I had about a 1/2 mile to go to reach the exit. Just before I got to the ramp I lost a cylinder. I was able to nurse it to a safe place. On tear down I found that the skirt clearance was 2.5, I knew then that forged pistons had no place on the street and that I would never again skip the measurements phase of any component that requires precision fitment.
Too much clearance makes a lot of noise, but can be tolerated a lot more than too little...
Best.