Camshaft culprit?

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Bill, once again I've had no personal experience of a problem as extreme as this. Timing covers do get quite hot after a long run depending on ambient conditions.

It seems to me that you either have a far too lean mixture, retarded ignition timing or excessive internal friction.

Did you run with the same carb set-up before the rebuild ?

Is the oil circulating correctly, especially the head ? How did the top end look when you dismantled ? Any signs of heat damage on the moving parts ?

I think that I would keep coming back to ignition timing but I don't know where as you seem to have double checked everything. Is the Sparx rotor correctly marked ? Timing plates are often incorrect but your problem is extreme. Have you checked the timing with a degree disc ?

Fingers crossed for you :?
 
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