Could be worse! Afterall it's not like you found metal bits in the sump! Oh, wait...This POS is really starting to piss me off. I think I need a new gremlin bell, the one I have just isn't working.
Need to test the gas tank vent. It's about the only unknown remaining. ~SOMETHING~ is up with the fuel.
Disconnect one of the fuel tap pipes and run into a container
With the fuel tank cap on open the petcock
You should see a constant stream of fuel going into the container,not slowing or stopping
Yes when I said "fuel tank cap on" that's what I meantA similar test with the cap closed will see the stream slow if the vent is blocked.
Unless the tap is dead slow.Yes when I said "fuel tank cap on" that's what I meant
No point testing with the fuel cap off
So, I went out to the garage yesterday with my trusty Fluke to have a look-see. Without touching anything else I measured the resistance of the regulator wire to ground, expecting to find a dead short. Nope. High resistance, that behaved like a capacitor charging (low resistance at first, increasing to infinity within a few seconds). Connected that wire back to the harness and the fuse didn't blow. I put an ammeter in the battery line and it read about 1/4 amp static and 2.5 amps with LED lights. Started the engine -- all was normal. Ammeter showed charge direction at 1200-1300 RPM as usual. Went for a 10 mile ride with no issues (first stop was the auto parts store for more fuses).This is GOOD. A hard short. Inspect the wiring relevant to the RR. Then prepare to replace the device. FLA, AGM bat, not LiFe, correct?
Sorry about the rain.
Anybody know what size the vent hole should be? I'm considering running a drill bit through it (there is rust there).Curious when you said cap not getting fuel on it....it will with each and every slosh about from below with more than say 1/2 a tank full. Carb spray squirt into the cap vent hole should clear it up....maybe follow with a wire poke or two for good measure.
Sorry if I'm stating the obvious, but there are vent holes on the top plate and bottom plate but they don't align, so any probe from either side will meet with obstruction.Anybody know what size the vent hole should be? I'm considering running a drill bit through it (there is rust there).
Are you replacing your R/R with another Shindengen unit? Or something else?So, I went out to the garage yesterday with my trusty Fluke to have a look-see. Without touching anything else I measured the resistance of the regulator wire to ground, expecting to find a dead short. Nope. High resistance, that behaved like a capacitor charging (low resistance at first, increasing to infinity within a few seconds). Connected that wire back to the harness and the fuse didn't blow. I put an ammeter in the battery line and it read about 1/4 amp static and 2.5 amps with LED lights. Started the engine -- all was normal. Ammeter showed charge direction at 1200-1300 RPM as usual. Went for a 10 mile ride with no issues (first stop was the auto parts store for more fuses).
That wire goes directly from the battery harness (ignition switch) and the R/R, nowhere else. Wiring is well insulated and supported. My only conclusion is that something inside the Shindegen is shorting to ground when it gets hot. It can't be a solid state device failing, because the regulator still works.
A new R/R is on order.
Yes, another Shindengen. One thing I love about them is the weather tight connectors that they use. Much easier to deal with than the individual wires of other designs. Besides, they're rated for 35 amps and no other brand is. I'm considering this to be a non-typical failure and don't expect to see it again.Are you replacing your R/R with another Shindengen unit? Or something else?
Affirmative.There are many sub standard fake Shindengen’s out there I’ve been told.
Are you / did you buy from a trusted source ?
I don't share your distrust. The battery blew 20 amp fuses multiple times while troubleshooting, and ultimately got me home (3 miles) without a charger attached. Next morning it was still 13.3 volts and e-started the bike without complaint. I like them."Shorai LiFePO4 battery"
Just noting, that I have low confidence in this type of battery technology, and a failing battery could be the culprit. Not wanting to derail the thread, start a flame festival, or call anyone's baby ugly, just my views. They save weight.