- Joined
- Oct 25, 2012
- Messages
- 10
I've been working on a 72 Commando Roadster for a couple of months now and this site has been a wealth of information that I've taken advantage of, with thanks to all.
As a preamble, I bought the bike because a) I had a love-hate relationship with a '69 Fastback back in '73, b) the engine ran and sounded alright, c) the chrome was very good, and d) the PO accepted my offer. At the time the obvious problems were a rattling exhaust pipe at the right head, neither center nor side stand fitted, bodged wiring, and side covers loose. On the plus or at least not negative side, a Boyer ignition and a single Amal conversion were fitted and it came with a NOS Fastback tailpiece as well as the stock Roadster one.
Herb Becker replaced the thread insert on the right, and the left one was salvageable. The problems started with the PO fitting shorter 850 nuts and solving the clearance by putting three exhaust gaskets on the left and none on the right. I think JB Weld or mystery goop was his solution (picture below) on the right nut as the threads tore out with the nut. Brass 750 nuts from Walridge have taken their place. The head was off twice as the #9 head stud wouldn't take torque. Fortunately it was the stud, not the thread in the barrel.
A CVMG jumble yielded a center stand (no stop plates fitted), further bodging got the side stand on, though clearing the exhaust has the spring hanging on the pivot bolt head, and Fastenal Canada had the shaft collars for the (Kegler?) swing arm pivot pin (loose in cradle) fix so I did that.
The right side cover has the flange for the lower grommet missing. Turns out the oil tank was sticking out too far at the bottom. That was caused by finding (I think) the rear fender must be wrong for the oil tank as the return pipe on the rear of the tank fouled the rear fender. A bag of sand and Mr. Hammer have solved that. There's lots more, as there is to every Norton story, but to cut to the chase here's the problem.
The rear wheel sits about 3/8" to the left in the frame. The rear wheel and brake hub are wrong for the year as they do not have the cush drive, using the 3 long nuts to hold the wheel hub to the drum. The spacers seem right against the early parts manual. Sighting down the back tube the frame seems straight, the chain is aligned well on the two sprockets, the wheel is parallel to the frame, the swingarm is centered (tightly) between the exhaust mounting plates and the rim is centered on the hub rather than offset. To further add to the quandary, the frame may even be from a later 850 as a more knowledgeable guy than I thinks the gusset plates under the top rail by the shocks (picture below) were not on the '72s. Unfortunately the first digit of the frame number isn't visible so it could be either a 2 or a 3. The engine and transmission are 2008xx and the frame is ?001xx.
Here are three pictures of the area. I think it's too much to take up with spoke offset and may be solved by finding the correct wheel/brake assembly. Another knowledgeable Norton guy (Keith Newton) says that should be done anyway to save the transmission gears.
Any guidance on the wheel alignment issue will be appreciated. Here are the photos, in diminishing order of relevance.
Wheel mounting, left side
Wheel mounting right side
Drum to hub detail
Rear frame detail (right shock mount gusset)
Single carb conversion (thought it was a Mikuni until I cleaned it)
Odd hard goop on gasket surfaces. It chips cleanly off the aluminum, leaving the casting unmarred.
A poor shot of my old love back in the day
Thanks much,
Brock
As a preamble, I bought the bike because a) I had a love-hate relationship with a '69 Fastback back in '73, b) the engine ran and sounded alright, c) the chrome was very good, and d) the PO accepted my offer. At the time the obvious problems were a rattling exhaust pipe at the right head, neither center nor side stand fitted, bodged wiring, and side covers loose. On the plus or at least not negative side, a Boyer ignition and a single Amal conversion were fitted and it came with a NOS Fastback tailpiece as well as the stock Roadster one.
Herb Becker replaced the thread insert on the right, and the left one was salvageable. The problems started with the PO fitting shorter 850 nuts and solving the clearance by putting three exhaust gaskets on the left and none on the right. I think JB Weld or mystery goop was his solution (picture below) on the right nut as the threads tore out with the nut. Brass 750 nuts from Walridge have taken their place. The head was off twice as the #9 head stud wouldn't take torque. Fortunately it was the stud, not the thread in the barrel.
A CVMG jumble yielded a center stand (no stop plates fitted), further bodging got the side stand on, though clearing the exhaust has the spring hanging on the pivot bolt head, and Fastenal Canada had the shaft collars for the (Kegler?) swing arm pivot pin (loose in cradle) fix so I did that.
The right side cover has the flange for the lower grommet missing. Turns out the oil tank was sticking out too far at the bottom. That was caused by finding (I think) the rear fender must be wrong for the oil tank as the return pipe on the rear of the tank fouled the rear fender. A bag of sand and Mr. Hammer have solved that. There's lots more, as there is to every Norton story, but to cut to the chase here's the problem.
The rear wheel sits about 3/8" to the left in the frame. The rear wheel and brake hub are wrong for the year as they do not have the cush drive, using the 3 long nuts to hold the wheel hub to the drum. The spacers seem right against the early parts manual. Sighting down the back tube the frame seems straight, the chain is aligned well on the two sprockets, the wheel is parallel to the frame, the swingarm is centered (tightly) between the exhaust mounting plates and the rim is centered on the hub rather than offset. To further add to the quandary, the frame may even be from a later 850 as a more knowledgeable guy than I thinks the gusset plates under the top rail by the shocks (picture below) were not on the '72s. Unfortunately the first digit of the frame number isn't visible so it could be either a 2 or a 3. The engine and transmission are 2008xx and the frame is ?001xx.
Here are three pictures of the area. I think it's too much to take up with spoke offset and may be solved by finding the correct wheel/brake assembly. Another knowledgeable Norton guy (Keith Newton) says that should be done anyway to save the transmission gears.
Any guidance on the wheel alignment issue will be appreciated. Here are the photos, in diminishing order of relevance.
Wheel mounting, left side
Wheel mounting right side
Drum to hub detail
Rear frame detail (right shock mount gusset)
Single carb conversion (thought it was a Mikuni until I cleaned it)
Odd hard goop on gasket surfaces. It chips cleanly off the aluminum, leaving the casting unmarred.
A poor shot of my old love back in the day
Thanks much,
Brock