When is an 850 actually a 750??

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Hi all
I started a thread some time ago (What head is this? ) about the identity of the head on my 850 Commando. I wasn't ready to reveal the whole story as at that time I was still in discussion with the PO and also taking legal advice. The whole thing is now wrapped up so here is the story, as published in the most recent "Roadholder":

I have owned my Mk II 850 Commando for three years. It was manufactured by Norvil in April 2002. The first two owners covered just less than 4000 miles between them over four years. It was then owned by the chap I bought it from, where it didn’t turn a wheel for four years. So basically I bought an eight year old, immaculate and well-built Commando with only 4,000 miles on the clock. I had always wanted to experience the big Commando and overall I have been very happy with it having more than doubled the mileage to 8,500 in my three years of ownership.

Recently it had started to leak oil around the head gasket and it got progressively worse, so I decided the head should come off. After removing the head I concluded that the leak was probably only due to loose head bolts. In retrospect it may have been unnecessary to remove the head but I have never been convinced that just re-torqueing a loose and leaking head is a proper solution. Everything else looked in fine order but I replaced the inlet valve seals anyway before re-assembly. Imagine my surprise when I placed the new head gasket on the barrel and found it was too big! After head scratching and checking of part numbers I measured the bore and find that my 850 is in fact a 750!

This left me hugely disappointed and with a dilemma. The bike has always been registered as 828cc and has side panel badges to suit. If I were to sell this bike at some point, I could not in all honesty conceal the fact that it is not what it appears to be. In fact, I could very well be accused of misrepresentation if I ignored it. The only practical thing I could do is convert its identity to a 750 model by changing the side panels and the registration document and this is now in progress

I should make it clear at this point that the chap I bought it from sold to me in good faith and there is no doubt in my mind that he had no idea that the bike is not what it says on the tin. So where did this go wrong? I shall never really know and the more I have thought about it over the last few weeks I have come to accept that I should not waste any further effort and just get over it. If one of the first two owners altered the bike, then they are not likely to admit it. It may have been manufactured incorrectly and although I now have the Norvil build record showing that the bike is an 850.4cc (built with +.020” pistons), this does not provide conclusive proof as it appears to be a retrospective record of part numbers used that could have been documented in error. In addition, the build record states that two 12” front discs were fitted whereas the bike has one 14” disc. So wherever I look, I don’t think I will ever find the answer.


I've had a few questions since like are you really sure it is 750???? Well, yes I am and it is very easy to be fooled by the external appearance of this engine. The head is marked RH4S. I don't know what the S means but RH4 means an 850 head. However this head has 750 size combustion chambers. The barrel is 850 style but with 750 bores. So until you take it apart you would never know!
I have been advised that there is no legal recourse once six years has elapsed since purchase, so beyond the PO, there is nobody else to pursue.

I just wonder if anyone else has a bike with this head and barrel or if anyone has ever had a similar experience.

David
 
The 750 barrel with through-bolts is probably one of a batch commissioned by Norvil beginning around the mid-1990's. It's a very decent design and much more rigid than the stock 750 crankcase-barrel assembly. Many people prefer the 750 engines with the wide range of tuning options and better performance above 5500 rpm or so



Tim Kraakevik
kraakevik@voyager.net
 
The 750 barrel with through-bolts is probably one of a batch commissioned by Norvil beginning around the mid-1990's.
Yes I bought a set from Norvil Dec 2002 after a blowup destroyed the Maney barrels. Since then I'm forever explaining why my bike carries 750 transfers :? I have had comments along the lines of "You don't know what you've got there". It always takes a little more explanation.
 
Hi

I run their barrel 850 with 750 bore. Good bit of kit. The head I have heard of before. Fairspares build list? :D

Chris
 
pdl999 said:
Hi all
I started a thread some time ago (What head is this? ) about the identity of the head on my 850 Commando. I wasn't ready to reveal the whole story as at that time I was still in discussion with the PO and also taking legal advice. The whole thing is now wrapped up so here is the story, as published in the most recent "Roadholder":

I have owned my Mk II 850 Commando for three years. It was manufactured by Norvil in April 2002. The first two owners covered just less than 4000 miles between them over four years. It was then owned by the chap I bought it from, where it didn’t turn a wheel for four years. So basically I bought an eight year old, immaculate and well-built Commando with only 4,000 miles on the clock. I had always wanted to experience the big Commando and overall I have been very happy with it having more than doubled the mileage to 8,500 in my three years of ownership.

Recently it had started to leak oil around the head gasket and it got progressively worse, so I decided the head should come off. After removing the head I concluded that the leak was probably only due to loose head bolts. In retrospect it may have been unnecessary to remove the head but I have never been convinced that just re-torqueing a loose and leaking head is a proper solution. Everything else looked in fine order but I replaced the inlet valve seals anyway before re-assembly. Imagine my surprise when I placed the new head gasket on the barrel and found it was too big! After head scratching and checking of part numbers I measured the bore and find that my 850 is in fact a 750!

This left me hugely disappointed and with a dilemma. The bike has always been registered as 828cc and has side panel badges to suit. If I were to sell this bike at some point, I could not in all honesty conceal the fact that it is not what it appears to be. In fact, I could very well be accused of misrepresentation if I ignored it. The only practical thing I could do is convert its identity to a 750 model by changing the side panels and the registration document and this is now in progress

I should make it clear at this point that the chap I bought it from sold to me in good faith and there is no doubt in my mind that he had no idea that the bike is not what it says on the tin. So where did this go wrong? I shall never really know and the more I have thought about it over the last few weeks I have come to accept that I should not waste any further effort and just get over it. If one of the first two owners altered the bike, then they are not likely to admit it. It may have been manufactured incorrectly and although I now have the Norvil build record showing that the bike is an 850.4cc (built with +.020” pistons), this does not provide conclusive proof as it appears to be a retrospective record of part numbers used that could have been documented in error. In addition, the build record states that two 12” front discs were fitted whereas the bike has one 14” disc. So wherever I look, I don’t think I will ever find the answer.


I've had a few questions since like are you really sure it is 750???? Well, yes I am and it is very easy to be fooled by the external appearance of this engine. The head is marked RH4S. I don't know what the S means but RH4 means an 850 head. However this head has 750 size combustion chambers. The barrel is 850 style but with 750 bores. So until you take it apart you would never know!
I have been advised that there is no legal recourse once six years has elapsed since purchase, so beyond the PO, there is nobody else to pursue.

I just wonder if anyone else has a bike with this head and barrel or if anyone has ever had a similar experience.

David



David,

I suppose you have asked for any info from Mr. Emery ?
What, if any, explanation did he come up with .

sam
 
Sam
I got the PO to talk with Mr Emery as he has a strong relationship. When I first bought the bike I asked Norvil for the build record and they told me "we didn't do build records then". As you know I had a very bad experience with them and felt I'd get nowhere if I approached them myself. However, the PO got a build record from the Norvil archives on my behalf when all this surfaced, but in my mind it does does not prove anything. It is full of anomalies and as I said, it looks like a retrospectively written list of part numbers. It is not dated. The numbers it records for "bike number" and "engine number" do not resemble anything on my bike. It says the bike is 850.4 cc i.e. an 828 built with +.020 pistons. I'd have to say that if I commissioned Norvil to build me a new bike at those prices I wouldn't be happy with that!
David
 
pdl999 said:
Sam
I got the PO to talk with Mr Emery as he has a strong relationship. When I first bought the bike I asked Norvil for the build record and they told me "we didn't do build records then". As you know I had a very bad experience with them and felt I'd get nowhere if I approached them myself. However, the PO got a build record from the Norvil archives on my behalf when all this surfaced, but in my mind it does does not prove anything. It is full of anomalies and as I said, it looks like a retrospectively written list of part numbers. It is not dated. The numbers it records for "bike number" and "engine number" do not resemble anything on my bike. It says the bike is 850.4 cc i.e. an 828 built with +.020 pistons. I'd have to say that if I commissioned Norvil to build me a new bike at those prices I wouldn't be happy with that!
David

Yes, I remember you telling me of your " less than satisfactory" experience with him/them, I too have had similar, so haven't bought anything from there in years (and never will again).
It's very difficult to believe that they didn't do build records, as surely it would be in everyones interest . I wonder if any other of their bikes are the same as yours, I guess it could be many years before an owner even realises anyway. I have a 77 Commando that has never been apart except for a new layshaft bearing, at least with that one I'm pretty certain it is an 828 :roll:

sam
 
Surely someone out there has had a positive experience with Norvil?

I'm on the 'other' list, incidentally!
It rather begs the question if there's a gap in the UK market for an honest Commando restorer who doesn't claim 'new build' for every rebuild?
Not to mention a build standard which can be traced to a specific model!

There's lots of folks building Manx Nortons (which are brand new), so.... :?:
 
pdl999 said:
Sam
I got the PO to talk with Mr Emery as he has a strong relationship. When I first bought the bike I asked Norvil for the build record and they told me "we didn't do build records then". As you know I had a very bad experience with them and felt I'd get nowhere if I approached them myself. However, the PO got a build record from the Norvil archives on my behalf when all this surfaced, but in my mind it does does not prove anything. It is full of anomalies and as I said, it looks like a retrospectively written list of part numbers. It is not dated. The numbers it records for "bike number" and "engine number" do not resemble anything on my bike. It says the bike is 850.4 cc i.e. an 828 built with +.020 pistons. I'd have to say that if I commissioned Norvil to build me a new bike at those prices I wouldn't be happy with that!
David


Small point compared to buying an 850 and getting a 750, but isn't Norvil's number of 850.4 cc for a. 020 " over engine incorrect?
I get 840ccs for. 020" over. I used a conversion of .5 mm for .020", which is a very slight rounding off. To get 850ccs from an 828 I believe it takes an. 040" overbore.

Glen
 
worntorn said:
pdl999 said:
Sam
I got the PO to talk with Mr Emery as he has a strong relationship. When I first bought the bike I asked Norvil for the build record and they told me "we didn't do build records then". As you know I had a very bad experience with them and felt I'd get nowhere if I approached them myself. However, the PO got a build record from the Norvil archives on my behalf when all this surfaced, but in my mind it does does not prove anything. It is full of anomalies and as I said, it looks like a retrospectively written list of part numbers. It is not dated. The numbers it records for "bike number" and "engine number" do not resemble anything on my bike. It says the bike is 850.4 cc i.e. an 828 built with +.020 pistons. I'd have to say that if I commissioned Norvil to build me a new bike at those prices I wouldn't be happy with that!
David


Small point compared to buying an 850 and getting a 750, but isn't Norvil's number of 850.4 cc for a. 020 " over engine incorrect?
I get 840ccs for. 020" over. I used a conversion of .5 mm for .020", which is a very slight rounding off. To get 850ccs from an 828 I believe it takes an. 040" overbore.

Glen

You expect them to get the math right when they are off by about 100cc? :mrgreen:
 
The build record lists the piston as 064041 which is a +.020. Next to it someone has written 850.4cc. I didn't spot that error. By calculation that piston size gives 840cc
David
 
pdl999 said:
The build record lists the piston as 064041 which is a +.020. Next to it someone has written 850.4cc.

If the build sheet says 064041 (850cc + 0.020 pistons), and its now a 750cc, then something seriously doesn't add up.... !!
 
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