Starting issues on rebuild

Status
Not open for further replies.
Didn't have a lot of time tonight, but I did check the float height based on the tips from the Bushman site, and they were definitely a bit too high. I also noticed that the banjo bolts that mount the fuel line to the carbs were really glazed. The filters are brand new from the carb rebuild, but the bolts obviously didn't get cleaned. I am going to get those cleaned up and test fire it with the cleaned bolts and adjusted floats on Thursday.
 
My dads bike had sat for over 20 years when I got to it, replaced the battery and gas and kicked away and got the same result you had. Could flood the bowl with the tickler but that's all it could/would run. I rebuilt the carbs myself and only used one of those gallon dip cans of carb cleaner and a string to clean it up then it started and ran. Sounds like whoever rebuilt them didn't do a great job cleaning things out
 
kevbo82 said:
My dads bike had sat for over 20 years when I got to it, replaced the battery and gas and kicked away and got the same result you had. Could flood the bowl with the tickler but that's all it could/would run. I rebuilt the carbs myself and only used one of those gallon dip cans of carb cleaner and a string to clean it up then it started and ran. Sounds like whoever rebuilt them didn't do a great job cleaning things out

Agreed! Time to start learning to do things myself!
 
Highly recommend a #78 drill bit for probing the idle jet. Just use some superglue to stick it in the end of a plastic tube from an empty spray can.
I order mine from Micromark. They are a mail-order company that caters to model railroaders (one of my other hobbies) and other model builders. Once you get their catalogue you'll find all kinds of nifty tools you can't live without.
http://www.micromark.com
 
davecox2 said:
Perfect, thanks! I know what I'm doing tonight. I just saw the guitar string recommendation on the Bushmans site too. I have a basement full of guitars, so I have tons of strings available!

I just went down this road last night! My 932's had LH passing Lacquer Thinner, and RH side the hole where some books show a Pilot Jet was plugged. I had a shop clean my carbs in an ultrasonic cleaner with 180deg chemical in it. After dripping a 50/50 solution of Muratic Acid into the hole, adding some everytime it quit bubbling it finally came clear and allowed brake cleaner to flow out the mixture screw hole and port in the inlet side. Question: Why not soak carbs in Muratic Acid, as this is what disolves crap in carbs? Now I am wondering if I have them clean enough?
 
Success! After doing the suggested cleaning techniques and adjusting the floats, it fired on the third kick and actually stayed running! After a quick adjustment, it was even idling nicely. Thanks so much for all the help!!
 
Like that's what we're all here for Dave ,you owe us all a beer ,but how do you get us all together for that ? Tele -transportation.
 
Yeah, thanks for the report. Glad to see it all worked out.

Dave
69S
 
I'm getting my tires mounted this week, then I need to get a seat ASAP and I can take it for a proper test ride!
 
I just find some of this akin to grinding down an anvil to make a thin tool with a flattened edge to remove a screw with.

Berryman's Chem Dip is manufactured for one purpose, WILL NOT harm carburetors, and is readily available at most auto parts stores.
 
torch head cleaner,...micro files are great for getting into tight journals also,..,good luck,..cheers crawf.
 
crawf said:
torch head cleaner,...micro files are great for getting into tight journals also,..,good luck,..cheers crawf.
Good ideas. I doubt a soaking solution like Berrymans Chen Dip will get a bit of silica sand out and a little wire/drill, persistence, carb spray cleaner and patience is viable and proven effective.

Having said that, I will be purchasing a can of Berry Mans in anticipation of servicing my 850 Commando.
 
Dances with Shrapnel said:
crawf said:
torch head cleaner,...micro files are great for getting into tight journals also,..,good luck,..cheers crawf.
Good ideas. I doubt a soaking solution like Berrymans Chem Dip will get a bit of silica sand out and a little wire/drill, persistence, carb spray cleaner and patience is viable and proven effective.

Having said that, I will be purchasing a can of Berry Mans in anticipation of servicing my 850 Commando.
 
Status
Not open for further replies.
Back
Top