Dismantling Front Master Cylinder

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Dan1950

1974 MK II Roadster
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I have a brand new Andover Norton 13mm master cylinder. I want to instal a metric helicoil in the mirror mount to allow more options for traditional rear view mirrors. What is the best way to remove the circlip without damaging components to allow the internals to be removed for the drill and tap procedure?
 
What is the best way to remove the circlip without damaging components to allow the internals to be removed for the drill and tap procedure?

I can't see the need to do so.
 
TBH I found it easier to run a die up the mirror stems


That won't work in my case as the thread size is too close in diameter. I ried tapping the clutch lever to the 10mm 1.25 thread of the mirror stem and could not get good threads. I used red Loctite 272 to secure the stem but I don't want to go that route on the MC. I'll go the helicoil route on both sides. The Clutch lever will be easy but the MC will require dismantling.
 
I can't see the need to do so.
The threaded hole in the body goes through to the bore where the boot is located. I would feel better having everything out of harms way.
 
I can't see the need to do so.
Are you saying that it isn't necessary to drill and tap for a helicoil or that it isn't necessary to dismantle the boot and other internals.
 
Are you saying that it isn't necessary to drill and tap for a helicoil or that it isn't necessary to dismantle the boot and other internals.

I'd have thought it wouldn't be absolutely necessary to remove the piston assembly because there seems enough space to insert a piece of curved sheet metal to protect the boot if the drill bit did happen to go too far and also to blow any swarf out afterwards.

Dismantling Front Master Cylinder
 
I'd have thought it wouldn't be absolutely necessary to remove the piston assembly because there seems enough space to insert a piece of curved sheet metal to protect the boot if the drill bit did happen to go too far and also to blow any swarf out afterwards.

Dismantling Front Master Cylinder
I had already considered that option. Thank you for also affirming that method. That's what I will do.
 
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The Halcyon rectangular mirror is "traditional" high quality. No modifications required. UK made.


Re-use existing stems.
Dismantling Front Master Cylinder
 
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The Halcyon rectangular mirror is "traditional" high quality. No modifications required. UK made.


Re-use existing stems.
I have these and the clutch lever fouls the LH curved stalk. Has to be 1/2" out of the bar to allow enough clearance.
 
I have these and the clutch lever fouls the LH curved stalk. Has to be 1/2" out of the bar to allow enough clearance.

Although I've never used bar-end mirrors, the clutch lever overhanging the grip by 1/2" annoyed me and moving the switch cluster inboard didn't seem to be the answer so I cut a section out of the lever and Lumiwelded it back together (where the line is). I wasn't expecting the 'weld' to last all that long but it must be 20 years ago!
Dismantling Front Master Cylinder
 
I have these and the clutch lever fouls the LH curved stalk. Has to be 1/2" out of the bar to allow enough clearance.
I fitted a pair to mine and found that the left one also would foul with the clutch in.

very simply sorted - I moved the clutch 1/4” along the handle bar. No fuss.
 
I have these and the clutch lever fouls the LH curved stalk. Has to be 1/2" out of the bar to allow enough clearance.
The link is for the mirror HEAD, to use on OEM style stems. Not the bar end type (which uses the same mirror head).
 
CONVEX makes the difference.
Most modern OEM bike mirrors are. Most AFTERMARKET mirrors are not. Halcyon is the GOOD STUFF. This is the DETAILS of motorcycle safety.

84D45B3B-1633-4E7C-859E-51A1F0E09378.jpeg

For comparison:
Dismantling Front Master Cylinder
 
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I fitted a pair to mine and found that the left one also would foul with the clutch in.

very simply sorted - I moved the clutch 1/4” along the handle bar. No fuss.
I don't have enough bar, before it curves. I must have the narrowest bars. I think the previous owner tried it, because the switch housing had a crack around the underside bolt hole. I may change the bars, in time.
 
While these aren't strictly traditional in the original OEM mirrors sense, they are more period correct than bar end mirrors. IMO
Dismantling Front Master Cylinder


I already have one mounted on the clutch lever and it allows a good view to the rear.
 
TBH I found it easier to run a die up the mirror stems



Bumm mirrors. ideal for a rear view.


(I also have them on my bike, and I also re-cut the threads to suit. But I did space the LH mirror upwards with a nyloc nut so that it was more 'level' with the RH mirror sitting on the boss on the master cylinder)
 
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