Change the clutch roller cage

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Nov 10, 2012
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Dear All,
i need your help.
I need to change the roller cage of my G15 clutch assy, that is apart.
First time and i have some difficult to understand the way to uncouple the clutch backplate with the clutch centre.
I have the clutch removal tool but i dont think it is usefull for this.
Thank you.
Piero
 
Refer to the exploded drawing:

https://andover-norton.co.uk/en/shop-drawing/512/clutch-road-models-manx

The nuts, Item (6), are staked and hold the clutch center to the backplate.

When you disassemble, note the orientation of Item (4), the Race Plate. It is drawn backwards in the exploded drawing.

I use red Loctite when assembling the nuts Item (6), and do not stake.

Check the clutch shock absorber center, Item (12), for cracks at the paddle root, and the quality of the shock absorber rubbers. It is best to use new rubbers.

Slick
 
Refer to the exploded drawing:

https://andover-norton.co.uk/en/shop-drawing/512/clutch-road-models-manx

The nuts, Item (6), are staked and hold the clutch center to the backplate.

When you disassemble, note the orientation of Item (4), the Race Plate. It is drawn backwards in the exploded drawing.

I use red Loctite when assembling the nuts Item (6), and do not stake.

Slick
Hi Slick,
roller cage replaced.
Do you think could be a goo idea resleve a little bit the outer side of the clutch chainwheel (the side against the black plate that has some ferodo diggings?.
Thank you.
Piero
 
If you mean "resurface" the back side of the chainwheel, i do not think it will hurt, providing you do not remove much material. The chainwheel is thin in that area.

Slick
 
Hi Slick,
what is the differences between the Atlas/750 clutch assy and the 88/99 one?.
Thank you.
Piero
 
Hi Slick,
what is the differences between the Atlas/750 clutch assy and the 88/99 one?.
Thank you.
Piero

Basically the same. Atlas used stronger springs to harness the extra torque.

The design of the clutch dates way back. It started life for a 500 cc, 25 hp, engine, gained an extra plain and friction plate when it was upgraded for 600 (or 650?) engines, and maxed out with the 750 engines.

Slick
 
Then
Basically the same. Atlas used stronger springs to harness the extra torque.

The design of the clutch dates way back. It started life for a 500 cc, 25 hp, engine, gained an extra plain and friction plate when it was upgraded for 600 (or 650?) engines, and maxed out with the 750 engines.

Slick[/QUOT
Thank you
 
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