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Jerry, pick up a heavy-duty plastic tote from a local home improvement store, line it with 1/4" plywood, then pack the engine in using stiff foam underneath and around the sides and on top.


Drill and zip-tie the lid around the lip; 2 or 3 places on each end, 3 or 4 places on each side.


FedEx ground has a good rate using Ground or Home delivery options.


I have shipped MANY engines and gas tanks using FedEx and plastic totes. ZERO issues.


That wooden crate you are building will cost double or more. Wood is heavy, and you have way too much free space on top and sides, so dimensionally more expensive to ship.


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